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Help CenterHeat Exchange Tank With Condensing Coil for Pharmaceutical Sterilization Process 304 SS
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Anping County Boli Hardware Wiremesh Products Factory — a trusted manufacturer since 1998 — proudly presents our Heat Exchange Tank with Condensing Coil, engineered specifically for pharmaceutical sterilization processes. Crafted from premium 304 stainless steel, this tank combines efficient heat transfer with robust durability, ensuring consistent sterilization results. With an annual export value of US$5–10 million and shipped from major ports like Tianjin, Qingdao, and Shanghai, our products reach markets across North America, Europe, Asia, and beyond. This tank is designed to meet the rigorous demands of the pharmaceutical industry, offering reliable performance in autoclaving, steam sterilization, and CIP/SIP systems.
The integrated condensing coil maximizes heat exchange efficiency, reducing energy consumption while maintaining precise temperature control. Whether you need to sterilize medical instruments, injectables, or biopharmaceutical solutions, our tank delivers uniform heating and cooling cycles. Built with a mirror-polished internal surface (Ra ≤ 0.8μm), it prevents bacterial adhesion and facilitates easy cleaning — critical for GMP compliance.
Key Features & Technical Specifications
- Superior Material: 304 SS (AISI 304) with full traceability certificate available upon request.
- Integrated Condensing Coil: Made from 304 SS seamless tube, optimized for steam condensation and rapid heat exchange.
- Customizable Capacity: From 50 L to 20,000 L, tailored to your batch size.
- High Pressure & Temperature: Designed for up to 10 bar and 150°C, suitable for most sterilization protocols.
- Sanitary Design: Welded joints with smooth contours, no dead legs, and easy drainability.
- Multiple Connection Options: Tri-clamp, flanged, or threaded ports for inlet/outlet, instrument mounting, and drain.
- Insulation & Jacketing: Optional insulation jacket with cladding for energy efficiency and personnel protection.
- Compliance Ready: Designed to meet ASME BPE, GMP, and FDA guidelines (certification available upon request).
| Parameter | Standard Range | Note |
|---|---|---|
| Volume | 500 L – 10,000 L | Other sizes available |
| Design Pressure | 7 bar (full vacuum to 10 bar) | Higher pressure on request |
| Design Temperature | 150°C | Up to 200°C with modification |
| Coil Heat Transfer Area | 0.5 – 15 m² | Customized per duty |
| Internal Surface Finish | Ra ≤ 0.8μm (mirror polish) | Electropolished option |
| Insulation | Mineral wool, 50–100 mm thick | With stainless steel cladding |
Benefits to Your Sterilization Process
- Faster Cycle Times: The condensing coil provides rapid heat-up and cool-down, reducing overall sterilization duration.
- Energy Efficiency: Recover latent heat from steam condensation, lowering operational costs.
- Uniform Temperature Distribution: No cold spots — ensures every batch meets sterility assurance levels (SAL).
- Easy Cleaning & Validation: Smooth internal surfaces and minimal crevices simplify CIP and SIP processes.
- Long Service Life: 304 SS resists corrosion from steam, water, and mild chemicals, with proper maintenance.
- Flexible Integration: Customizable nozzles, manways, and supports to fit your existing skid layout.
Our factory has been manufacturing stainless steel tanks and wire mesh products since 1998, with an annual export value between US$5 million and US$10 million. We serve clients in North America, South America, Europe, Africa, Oceania, and Asia, delivering products that meet international quality standards. Each Heat Exchange Tank undergoes rigorous hydrostatic testing, dimensional inspection, and surface finish verification before shipment. We offer a 12-month warranty against manufacturing defects and provide technical support throughout the product lifecycle.
Why choose Anping Boli? With over 25 years of experience, we combine precision engineering with cost-effective manufacturing. Our tanks are used in leading pharmaceutical facilities worldwide. We are committed to on-time delivery, responsive customer service, and customization to meet your specific sterilization requirements. Contact us today for a quote or technical consultation — let us help you optimize your sterilization process with a reliable, high-performance heat exchange tank.
Frequently Asked Questions
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Q: What is the advantage of a condensing coil over a standard jacket?
A: A condensing coil provides higher heat transfer coefficient due to phase change (steam to condensate), resulting in faster heating and more uniform temperature distribution. It also allows for separate temperature zones if needed. -
Q: Can this tank be used for both sterilization and cooling?
A: Yes. The same coil can circulate cooling water or glycol after the sterilization cycle, enabling rapid cooling without additional equipment. This dual-functionality saves space and cost. -
Q: What certifications do you provide?
A: We can provide material test certificates (MTC), weld maps, hydrostatic test reports, and surface finish documentation. For specific certifications like ASME U-stamp or CE marking, please discuss with our sales team — we can arrange third-party inspection if required. -
Q: How do you ensure the tank meets GMP requirements?
A: Our tanks are designed with 3A sanitary standards in mind: continuous welds, no dead legs, self-draining bottom, and internal surface finish Ra ≤ 0.8μm. We also offer electropolishing and passivation as options. -
Q: What is the typical lead time for a custom tank?
A: Standard sizes (500–2000L) take 4–6 weeks after order confirmation. Larger or highly customized tanks may require 8–12 weeks. We can provide a detailed schedule upon request. -
Q: Do you offer installation or commissioning support?
A: We provide detailed installation drawings and operation manuals. For overseas clients, remote technical support is available. On-site supervision can be arranged at extra cost. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering defects in materials and workmanship. Extended warranties are available upon negotiation. -
Q: Can I get a sample tank before placing a large order?
A: Yes, we can produce a prototype tank (e.g., 50L) for testing and validation. The cost is typically deducted from the final order. Please contact us for details.
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