Sugar Concentration Evaporation System for Sweetener Production, Suitable for Glucose and Fructose Concentration
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a dedicated manufacturer of advanced evaporation systems since 2015, with a factory spanning 10,000-30,000 square meters. Our Sugar Concentration Evaporation System is specifically engineered for sweetener production, delivering exceptional performance in concentrating glucose, fructose, and other sugar syrups. By combining energy-efficient technology with robust construction, this system helps producers achieve higher product purity, lower operational costs, and consistent quality throughout every batch.
This evaporator utilizes a multi-effect falling film design combined with forced circulation for optimal heat transfer. It is ideal for transforming low-concentration sugar solutions into high-concentration syrup (typically 60-75°Brix), meeting the demanding requirements of beverage, confectionery, pharmaceutical, and food ingredient industries. The system is fully customizable to match your specific raw material properties and production capacity.
Key Features
- High Concentration Output: Capable of achieving up to 75°Brix for glucose and fructose syrups without compromising product quality.
- Energy Efficiency: Multi-effect design reduces steam consumption by up to 50% compared to single-effect evaporators.
- Gentle Evaporation: Low operating temperature (55-85°C) minimizes thermal degradation of sugars, preserving color and flavor.
- Automated Operation: PLC-based control system with touch screen interface allows precise monitoring of temperature, pressure, flow rate, and concentration.
- Sanitary Design: All product contact surfaces are made of 304 or 316L stainless steel, fully polished to meet food-grade standards.
- Customizable Configuration: Choose from 2 to 7 effects, mechanical vapor recompression (MVR) option, or thermal vapor recompression (TVR) to match your energy strategy.
- Easy Maintenance: Modular construction with quick-access inspection ports simplifies cleaning and servicing.
- Versatile Raw Material Compatibility: Suitable for glucose, fructose, maltose, sucrose, and other sweetener solutions.
Technical Specifications (Typical Model: CQ-ENS-3000)
| Parameter | Value |
| Evaporation Capacity | 3000 kg/h (customizable from 500 to 50000 kg/h) |
| Feed Concentration | 15-30% (adjustable) |
| Final Concentration | 60-75% (depending on sugar type) |
| Operating Temperature | 55-85°C (first effect) |
| Steam Consumption | 0.35-0.45 kg steam / kg water evaporated (for 3-effect) |
| Power Supply | 380V/50Hz (other voltages available on request) |
| Material of Construction | SUS304 / SUS316L (food grade) |
| Control System | PLC + HMI touch screen with remote monitoring |
Advantages for Your Business
- Reduced Operating Costs: Our energy-efficient design can cut your steam usage by nearly half, significantly lowering utility bills.
- Consistent Product Quality: Precise temperature and concentration control ensure uniform syrup characteristics batch after batch.
- Increased Production Yield: Minimal product loss during evaporation due to advanced separation technology.
- Shorter Payback Period: With typical ROI within 12-18 months, the system quickly pays for itself.
- Global Compliance: Manufactured under ISO9001 and HACCP standards, ensuring safety and reliability for international markets.
Trusted by Industry Leaders Worldwide
Since 2015, Qingdao Conqinphi has supplied evaporation systems to clients across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our annual export value exceeds US$10 million, demonstrating our capability to deliver high-quality solutions on a global scale. With a dedicated team of 201-300 employees and a modern factory of 10,000-30,000 square meters, we maintain strict quality control from raw material selection to final testing. Every system is backed by comprehensive after-sales support, including installation guidance, training, and spare parts availability.
Contact us today to discuss your sugar concentration requirements. Our engineers will tailor a system that maximizes your production efficiency and profitability. Choose Qingdao Conqinphi – a partner you can rely on for sweetener processing excellence.
Frequently Asked Questions
Q1: What types of sugar syrups can this evaporation system handle?
A: It is designed for glucose, fructose, sucrose, maltose, and other common sweetener solutions. The system can also be customized for specialty syrups like high-fructose corn syrup (HFCS) or invert sugar.
Q2: Can the final concentration exceed 75%?
A: For most sugar syrups, 75% is the practical limit due to viscosity and crystallization risks. However, for certain applications, we can incorporate additional crystallization or drying equipment to achieve higher dry matter content.
Q3: What is the typical energy saving compared to a single-effect evaporator?
A: A three-effect system reduces steam consumption by about 66% compared to a single-effect. With our MVR (Mechanical Vapor Recompression) option, energy savings can be even greater – up to 80% reduction in operating costs.
Q4: How long does it take to ship the system after order confirmation?
A: Lead time depends on the capacity and customization level. Typically, a standard system requires 60-90 days for design, manufacturing, and testing. We ship from Qingdao Port, which has excellent logistics connections worldwide.
Q5: Do you provide installation and commissioning services?
A: Yes, we offer on-site installation supervision and commissioning by our experienced engineers. Remote technical support is also available. Training for your operators is included.
Q6: What certifications does your system hold?
A: Our manufacturing facility is certified under ISO9001, ISO14000, OHSAS18001, and HACCP. The evaporator itself can be designed to meet cGMP, FDA, or CE requirements upon request (please specify your target market).
Q7: Is the system easy to clean for batch changes?
A: Absolutely. The CIP (Clean-in-Place) system is integrated into the design, allowing automated cleaning without disassembly. This minimizes downtime and ensures hygienic operation between different products.
Q8: What is the warranty period?
A: We provide a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranty options are available for purchase.
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