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Help Center304 Stainless Steel Sugar Concentration Evaporation System With PLC Control and Automatic Operation
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As a leading manufacturer specializing in advanced evaporation technology, Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the 304 Stainless Steel Sugar Concentration Evaporation System with PLC Control and Automatic Operation. This system is engineered to efficiently concentrate sugar solutions, delivering consistent quality and reducing energy consumption. With our factory spanning 10,000-30,000 square meters and over 200 skilled employees, we ensure every unit meets rigorous standards. The combination of premium 304 stainless steel construction and intelligent PLC automation makes this system a reliable choice for food processing industries seeking to optimize production.
Our evaporation system is designed to handle high-viscosity sugar liquids, preserving flavor and color while achieving desired concentration levels. The automatic control minimizes manual intervention, reduces human error, and enhances safety. Below we outline the key features, technical specifications, and benefits that set this system apart.
Key Features & Technical Specifications
- Material: Entire system constructed from high-grade 304 stainless steel, ensuring corrosion resistance, hygiene, and long service life in food-grade applications.
- PLC Control: Equipped with a programmable logic controller for fully automatic operation, including temperature, pressure, and flow rate regulation.
- Energy Efficiency: Multi-effect evaporation design (optional) to reuse steam and reduce energy consumption by up to 30-50% compared to traditional single-effect units.
- Easy Cleaning: CIP (Clean-in-Place) system integration available, simplifying maintenance and ensuring compliance with food safety standards.
- Customizable Capacity: Evaporation capacities ranging from 100 kg/h to 10,000 kg/h (or more upon request) to suit different production scales.
- Safety Features: Automatic alarms for over-temperature, over-pressure, and liquid level abnormalities; emergency stop function.
- User Interface: Touch-screen HMI with intuitive graphics, data logging, and remote monitoring capability (optional).
Technical Parameters (Example Model)
| Parameter | Value |
| Evaporation Capacity | 500 kg/h (customizable) |
| Material | 304 Stainless Steel |
| Operating Temperature | 60°C – 120°C (adjustable) |
| Power Supply | 380V / 50Hz, 3-phase (or customized) |
| Control System | PLC + Touch Screen HMI |
| Steam Consumption | Approx. 0.5-0.8 kg steam per kg water evaporated |
| Dimensions (L×W×H) | 3m × 2m × 4m (approx., varies by configuration) |
Advantages & Customer Benefits
- Consistent Product Quality: PLC control ensures precise temperature and concentration parameters, resulting in uniform sugar syrup quality batch after batch.
- Reduced Labor Costs: Automatic operation significantly cuts down the need for manual monitoring and adjustment, allowing operators to focus on other tasks.
- Lower Energy Consumption: Multi-effect design and efficient heat recovery reduce overall energy bills, improving your bottom line.
- Food Safety Compliance: 304 stainless steel construction and CIP capability meet HACCP and other food safety standards, ensuring your product is safe for consumption.
- Scalability: Modular design allows easy expansion or integration into existing production lines.
- Reliable After-Sales Support: As a factory-direct manufacturer, we provide comprehensive technical documentation, spare parts, and remote troubleshooting.
Why Choose Qingdao Conqinphi?
Since our establishment in 2015, we have grown into a trusted global supplier with an annual export value exceeding US$10 million. Our factory is certified with multiple international standards including ISO9001, HACCP, OHSAS18001, and more. We serve markets in North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. With over 200 employees and a dedicated R&D team, we continuously innovate to deliver cost-effective and reliable evaporation solutions. Our commitment to quality and customer satisfaction is reflected in our long-term partnerships with clients worldwide.
In addition, we offer customized configurations to match your specific sugar concentration requirements, from simple syrup to high-brix liquids. Whether you need a compact unit for small-scale production or a large industrial system, we can tailor the design accordingly. Our team of engineers provides full installation guidance and training, ensuring a smooth start-up.
Invest in the 304 Stainless Steel Sugar Concentration Evaporation System with PLC Control and experience the difference in operational efficiency. Contact us today for a detailed quotation or to discuss your project needs. We look forward to being your reliable partner in sugar processing technology.
Frequently Asked Questions (FAQ)
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Q: What is the maximum sugar concentration this system can achieve?
A: The system can typically concentrate sugar solutions up to 70-80°Brix or higher, depending on the feed characteristics and number of effects. We can customize the design to meet your target concentration. -
Q: Is the system suitable for other liquids besides sugar?
A: Yes, the basic design is suitable for many heat-sensitive liquids such as fruit juice, milk, and other food products. However, specific material compatibility and cleaning procedures should be discussed with our engineers. -
Q: What kind of maintenance is required?
A: Regular inspection of seals, valves, and heat transfer surfaces is recommended. The CIP system simplifies cleaning. We provide a detailed maintenance manual with every unit. -
Q: Can the PLC control be integrated with our existing SCADA system?
A: Yes, optional communication protocols (Modbus, Profibus, Ethernet/IP) are available for integration. Please specify your requirements when ordering. -
Q: What is the lead time for this evaporation system?
A: Standard lead time is typically 30-45 days after order confirmation, depending on the complexity and customization. Rush orders may be possible with prior arrangement. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training for an additional fee. Remote support is also available via video call. -
Q: What certifications does the system have?
A: Our factory holds ISO9001, HACCP, OHSAS18001, and other international certifications. The equipment itself is designed to meet applicable safety and hygiene standards. Specific certification documents can be provided upon request. -
Q: Can I get a sample or pilot test before purchasing?
A: We encourage customers to send representative samples for testing in our lab facility. A testing report and performance guarantee can be provided.
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