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Help CenterPLC Controlled Sugar Concentration Evaporation System, Evaporation Rate 1000 L/h, Stainless Steel
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As a leading manufacturer based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a factory spanning 10,000–30,000 square meters and a team of 201–300 employees) proudly presents our PLC Controlled Sugar Concentration Evaporation System. With an evaporation rate of 1000 L/h and constructed entirely from stainless steel, this system is engineered to deliver precise, efficient, and reliable concentration of sugar solutions. Our annual export value exceeds US$10–50 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania, reflecting our commitment to global quality standards.
This advanced system integrates a programmable logic controller (PLC) for automated process control, ensuring consistent concentration levels while minimizing energy consumption. The stainless steel construction guarantees corrosion resistance, hygiene, and long service life, making it ideal for the food and beverage industry. Whether you need to concentrate sugar syrups, molasses, or other liquid sweeteners, this system offers scalability and precision to meet your production goals.
Below we detail the key features, technical specifications, and benefits that make this evaporation system a valuable asset for your sugar processing operations.
Key Features & Technical Specifications
| Parameter | Details |
|---|---|
| Evaporation Rate | 1000 L/h (water evaporation) |
| Material of Construction | 304/316L Stainless Steel (food-grade) |
| Control System | PLC with HMI touch screen (automatic operation) |
| Operating Temperature | Up to 120°C (customizable) |
| Power Supply | 380V/50Hz (or as per local requirement) |
| Heating Method | Steam or electric (optional) |
| Concentration Range | Up to 75°Brix (depending on sugar type) |
| Certifications | ISO9001, HACCP, OHSAS18001, and others |
Detailed Product Advantages
- Precise PLC Control: The programmable logic controller allows operators to set and monitor concentration parameters in real time, reducing human error and ensuring consistent product quality. The HMI touch screen provides intuitive operation and data logging.
- High Efficiency Evaporation: With a rated evaporation rate of 1000 L/h, this system processes large volumes quickly, boosting your production capacity. The optimized heat transfer design minimizes energy loss.
- Stainless Steel Durability: All wetted parts are made of high-grade stainless steel (304 or 316L), resistant to corrosion from sugar acids and easy to clean. This meets the strict hygiene requirements of the food industry.
- Versatile Application: Suitable for concentrating various sugar solutions, including cane sugar syrup, beet sugar, glucose, fructose, and molasses. The system can be customized to handle different viscosities and Brix levels.
- Automated Safety Features: Built-in alarms for temperature, pressure, and level control ensure safe operation. The PLC automatically shuts down the system in case of abnormal conditions.
- Energy Saving: The system can be integrated with a mechanical vapor recompression (MVR) or thermal vapor recompression (TVR) module (optional) to further reduce energy consumption by up to 30%.
- Modular Design: The evaporator is designed in modules for easy installation, maintenance, and future expansion. All components are accessible for cleaning and inspection.
- Long Service Life: With proper maintenance, the stainless steel construction and robust PLC components ensure years of reliable operation, reducing downtime and replacement costs.
Customer Benefits
By choosing our PLC Controlled Sugar Concentration Evaporation System, you gain a competitive edge through:
- Consistent Product Quality: Automated control eliminates batch-to-batch variation, ensuring your sugar concentrate meets exact specifications.
- Reduced Operating Costs: Energy-efficient design and low maintenance requirements lower your total cost of ownership.
- Faster Time-to-Market: High evaporation rate accelerates production cycles, helping you meet tight deadlines.
- Compliance with Standards: Our system is manufactured under ISO9001 and HACCP certified processes, supporting your own quality and food safety certifications.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with a factory size of 10,000–30,000 square meters and a dedicated team of 201–300 skilled professionals. We have exported over US$10–50 million worth of equipment annually to more than 50 countries, including demanding markets in North America, Europe, and Southeast Asia. Our products hold multiple certifications such as ISO9001, HACCP, OHSAS18001, TL900, QS9000, SA8000, and others, reflecting our commitment to quality, safety, and environmental responsibility.
We understand that every customer has unique requirements. That is why we offer customization options for the evaporation system, including different heating methods, automation levels, and material grades. Our experienced engineering team provides comprehensive technical support from design to commissioning, ensuring a smooth integration into your existing production line.
Contact us today for a quotation or to discuss your specific sugar concentration needs. Let us help you achieve higher efficiency and product quality with our reliable PLC Controlled Evaporation System.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum concentration level achievable with this system?
A: Depending on the type of sugar solution, the system can concentrate up to 75°Brix. For higher concentrations, we can customize the design. -
Q: How does the PLC control improve operation?
A: The PLC automates the entire evaporation process, including temperature, pressure, flow rate, and level control. It reduces manual intervention, ensures repeatability, and provides real-time data for monitoring. -
Q: Can the system handle different types of sugar (e.g., cane, beet, glucose)?
A: Yes, the system is designed for multiple sugar solutions. The PLC program can be adjusted for different viscosity and Brix targets. We recommend a trial test with your specific product to fine-tune parameters. -
Q: What certifications does your factory hold?
A: Our factory is certified under ISO9001, HACCP, OHSAS18001, TL900, QS9000, SA8000, and many others. We also comply with international standards for food processing equipment. -
Q: What is the typical delivery time and installation support?
A: Standard delivery time is 30–45 days after order confirmation. We provide installation manuals, on-site commissioning support (optional), and remote technical assistance. -
Q: Is the system energy-efficient?
A: Yes, the design incorporates efficient heat transfer and optional MVR/TVR technology to reduce steam consumption. We can provide energy consumption data based on your specific operating conditions. -
Q: How do you ensure product hygiene and cleanability?
A: All contact surfaces are made of stainless steel with a mirror polish finish (Ra ≤ 0.8 μm). The system includes CIP (clean-in-place) ports and easy-access manholes for thorough cleaning. -
Q: Can I get a customized system for a different evaporation rate?
A: Absolutely. We offer custom sizes ranging from 100 L/h to 10,000 L/h. Please provide your target capacity and process parameters for a tailored solution.
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