Pillow Plate Heat Exchanger Equipment 10 Bar Design Pressure 316L Stainless Steel TIG Welded
Product Spotlights
At Anping County Boli Hardware Wiremesh Products Factory, established in 1998, we bring over two decades of manufacturing excellence to the production of high-performance heat transfer equipment. Our Pillow Plate Heat Exchanger Equipment is engineered to deliver reliable thermal management for demanding industrial applications. Featuring a 10 Bar design pressure and constructed from premium 316L stainless steel, each unit is meticulously TIG welded to ensure leak-proof integrity and long service life. Whether you need efficient cooling for chemical processes or gentle heating in food processing, our pillow plate heat exchangers offer a robust, compact, and customizable solution.
Key Features & Technical Specifications
- Material: 316L stainless steel – excellent corrosion resistance, especially in chloride environments and food-grade applications.
- Design Pressure: 10 Bar (145 psi) – suitable for medium-pressure systems.
- Welding Method: TIG (Tungsten Inert Gas) welding – provides smooth, clean, and strong joints with minimal heat-affected zone.
- Pillow Plate Geometry: Embossed channels create turbulent flow, enhancing heat transfer coefficient by up to 30% compared to plain plates.
- Customizable Dimensions: Width, length, and thickness can be tailored to your specific tank or vessel geometry.
- Surface Finish Options: 2B, BA, or mirror polish available upon request.
- Connection Types: Flanged, threaded, or welded connections – choose what fits your piping system.
- Leak Testing: 100% hydrostatic tested at 1.5 times the design pressure to ensure zero leakage.
Typical Applications
| Industry | Common Use |
|---|---|
| Food & Beverage | Milk pasteurization, juice cooling, brewing temperature control |
| Chemical Processing | Heating/cooling of corrosive fluids, solvent recovery |
| Pharmaceutical | Sterile heating of water for injection, clean-in-place systems |
| HVAC & Refrigeration | Chilled water loops, heat recovery units |
| Oil & Gas | Lube oil cooling, gas processing |
Why Choose Our Pillow Plate Heat Exchanger?
- High Efficiency: The pillow plate design creates a large heat transfer area in a compact footprint, reducing space requirements.
- Easy Cleaning: Smooth internal surfaces minimize fouling and are easy to flush, making them ideal for sanitary applications.
- Durability: 316L stainless steel offers superior resistance to pitting and crevice corrosion, even in aggressive environments.
- Customization: We can manufacture plates with specific channel patterns, dimensions, and connection locations to match your equipment.
- Cost-Effective: Lower initial investment compared to shell-and-tube exchangers for many low-to-medium pressure applications.
- Quick Delivery: As a manufacturer with our own factory, we can offer short lead times – typically 2-4 weeks for standard orders.
Detailed Specifications
| Parameter | Value |
|---|---|
| Material Specification | AISI 316L (UNS S31603) – low carbon, high corrosion resistance |
| Design Pressure | 10 Bar (145 psi) |
| Design Temperature | Up to 200°C (392°F) – dependent on gasket material |
| Plate Thickness | 1.5 mm – 3.0 mm (standard), other thicknesses available |
| Channel Depth | Approximately 8–12 mm (customizable) |
| Welding Standard | TIG welding per AWS D1.6/D1.6M (or equivalent) |
| Leak Test Pressure | 15 Bar (217.5 psi) – hydrostatic |
| Surface Finish (internal) | Ra ≤ 0.8 μm (optional) |
Trust & Reliability
With over 25 years of manufacturing experience since 1998, Anping County Boli Hardware Wiremesh Products Factory has built a strong reputation for quality and on-time delivery. Our annual export value exceeds US$5 million, serving customers across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring convenient logistics worldwide. Every pillow plate heat exchanger undergoes rigorous quality control, including material traceability and 100% pressure testing. Our team of skilled welders and engineers is dedicated to providing products that meet or exceed your expectations. We invite you to contact us for a quote or technical consultation – let us show you how our pillow plate heat exchangers can optimize your thermal processes.
Frequently Asked Questions
-
What is the minimum order quantity for a pillow plate heat exchanger?
We can accommodate small orders for prototype or custom projects. Typical MOQ is 1 piece, but we also offer volume discounts for larger quantities. -
Can you provide a pillow plate designed to fit inside an existing tank?
Yes, we can customize the dimensions, shape, and connection locations to match your tank geometry. Please provide a drawing or detailed measurements. -
What gasket materials are used for the connections?
Standard gaskets are EPDM or silicone. For high-temperature or chemical compatibility, we can use PTFE, Viton, or other materials upon request. -
How do I clean the inside of the pillow plate channels?
For food and pharmaceutical applications, we recommend CIP (Clean-in-Place) with appropriate detergents. The smooth internal surfaces facilitate easy cleaning. -
What is the typical lead time for a custom order?
Lead time depends on complexity and quantity. Standard custom orders usually ship within 2–4 weeks after drawing approval. Rush orders are possible. -
Do you provide pressure drop calculations or heat transfer data?
Yes, we can provide performance curves based on your fluid properties, flow rate, and temperature requirements. Contact our technical team for assistance. -
Is the 316L stainless steel suitable for seawater applications?
316L offers good resistance to chlorides, but for long-term seawater exposure, we recommend evaluating the specific conditions. We can also discuss alternative materials like duplex stainless steel if needed. -
Can you produce plates with a mirror polish finish?
Yes, mirror polish (Ra ≤ 0.5 μm) is available for sanitary applications. Please mention this in your inquiry.
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