Immersion Dual-Embossed Plate Heat Exchanger for Chemical Processing, 304 Stainless Steel, 2.0MPa
Product Spotlights
As a trusted manufacturer with over 25 years of experience in metal fabrication, Anping County Boli Hardware Wiremesh Products Factory presents our Immersion Dual-Embossed Plate Heat Exchanger crafted from premium 304 stainless steel. Designed specifically for demanding chemical processing environments, this heat exchanger delivers reliable, efficient heat transfer while withstanding pressures up to 2.0 MPa. Our factory has been serving global clients since 1998, with annual export values between US$5 million and US$10 million, and we are committed to providing high-quality, durable solutions for industrial applications.
The dual-embossed plate design enhances turbulence and maximizes surface area, resulting in superior heat transfer coefficients compared to traditional smooth-plate exchangers. This makes our unit ideal for immersion in tanks, reactors, or vessels where corrosive chemicals or aggressive media are present. Below we detail the key features, technical specifications, and benefits that set this product apart.
Key Features & Technical Specifications
- Material: 304 Stainless Steel – excellent corrosion resistance for acids, alkalis, and many chemical compounds.
- Plate Pattern: Dual-embossed – creates multiple flow channels, increases turbulence, and prevents fouling.
- Design Pressure: 2.0 MPa (290 psi) – suitable for high-pressure chemical processes.
- Temperature Range: Suitable for temperatures up to 200°C (depending on gasket selection).
- Connection Options: Threaded NPT, flanged, or custom connections available upon request.
- Customizable Dimensions: Plate length, width, and number of plates can be tailored to your tank or reactor geometry.
- Gasket Material: EPDM, Viton, or PTFE gaskets available for different chemical compatibility.
- Surface Finish: Standard industrial finish (2B) – easy to clean and maintain.
| Parameter | Value |
| Material | 304 Stainless Steel |
| Design Pressure | 2.0 MPa |
| Plate Thickness | 0.6 mm – 1.2 mm (optional) |
| Max Operating Temperature | 200°C (with PTFE gasket) |
| Heat Transfer Coefficient | Up to 8000 W/m²·K (depending on flow conditions) |
| Connection Size | 1/2" to 2" (customizable) |
Advantages for Your Chemical Processing
- Enhanced Heat Transfer: The dual-embossed pattern increases surface area and promotes turbulent flow, leading to faster heating or cooling of process fluids.
- Reduced Fouling & Easy Cleaning: The corrugated plate design minimizes stagnant zones, reducing scale buildup. The smooth 304 SS surface is easy to clean in place (CIP).
- Corrosion Resistance: 304 stainless steel offers excellent resistance to a wide range of chemicals, including organic acids, weak bases, and many solvents.
- Space-Saving Immersion Design: Directly immerse the exchanger into your existing tank or reactor – no need for bulky external heat exchangers.
- High Pressure Capability: Rated for 2.0 MPa, this unit can handle high-pressure processes without deformation or leakage.
- Customizable to Your Needs: We can adjust plate dimensions, number of passes, and connection types to fit your specific installation.
Our factory has been a reliable partner for global clients since 1998, exporting to markets across North America, South America, Europe, Asia, Africa, and Oceania. With annual export values exceeding US$5 million, we have the capacity and expertise to deliver consistent quality. We ship from major ports including Tianjin, Qingdao, and Shanghai. Every heat exchanger undergoes rigorous pressure testing and dimensional inspection before shipment. We invite you to contact us for a quote or technical consultation – our team is ready to help you select the optimal configuration for your chemical processing application.
Frequently Asked Questions
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Q: What is the difference between single-embossed and dual-embossed plates?
A: Dual-embossed plates have raised patterns on both sides, creating a more complex flow path that enhances heat transfer and reduces fouling compared to single-embossed designs. -
Q: Can this heat exchanger be used with corrosive chemicals like hydrochloric acid?
A: 304 stainless steel is generally resistant to dilute hydrochloric acid at room temperature, but for concentrated or high-temperature acid applications, we recommend consulting our engineering team for alternative materials or coatings. -
Q: What gasket materials are available?
A: We offer EPDM (general purpose), Viton (high temperature and chemical resistance), and PTFE (excellent chemical inertness). The choice depends on your process fluid and temperature. -
Q: How do I determine the required number of plates for my tank?
A: The required heat transfer area depends on the fluid properties, flow rate, temperature difference, and desired heat duty. Our technical team can perform a calculation based on your process parameters – please provide details when inquiring. -
Q: Is the product certified for pressure vessels?
A: Our manufacturing process follows industry standards, and we can provide documentation for pressure testing if required. For specific certification requests (e.g., ASME, PED), please contact us as we can arrange third-party inspection upon order. -
Q: What is the typical lead time?
A: For standard sizes, lead time is approximately 15–25 working days after order confirmation. Custom orders may require additional time depending on complexity. -
Q: How do I clean the heat exchanger?
A: The immersion design allows for easy cleaning in place (CIP) using mild detergents. For stubborn deposits, the unit can be removed and manually cleaned. Avoid abrasive tools that could damage the surface. -
Q: Can I get a sample or small quantity for testing?
A: Yes, we offer sample orders for evaluation. Please contact our sales team to discuss sample availability and pricing.
Trust Anping County Boli Hardware Wiremesh Products Factory – your reliable partner for industrial heat exchange solutions since 1998. Contact us today for a quotation or technical support.
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