For Food & Beverage CIP: Immersion Dual-Embossed Plate Heat Exchanger, 304SS, 1.0MPa, 85°C, 2.0m², Sanitary Tri-Clamp Ends
Product Spotlights
As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory (established 1998, annual export value US$5M–10M), we present our For Food & Beverage CIP: Immersion Dual-Embossed Plate Heat Exchanger. This heat exchanger is specially engineered for hygienic in-place cleaning (CIP) in food, dairy, beverage, and pharmaceutical industries. Constructed from premium 304 stainless steel, it withstands pressures up to 1.0 MPa and operating temperatures of 85°C, with a compact heat transfer area of 2.0 m². The dual-embossed plate design enhances turbulence and heat transfer efficiency, while the sanitary tri-clamp ends ensure quick, leak-free connections and easy maintenance. Trust our 25+ years of wire mesh and metal fabrication expertise to deliver reliable, cost-effective thermal solutions.
Key Features & Technical Specifications
- Dual-Embossed Plate Pattern: Creates high turbulence for improved heat transfer coefficients (up to 30% higher than smooth plates).
- 304 Stainless Steel Construction: Excellent corrosion resistance, suitable for acidic, alkaline, and chlorinated CIP solutions.
- Sanitary Tri-Clamp Ends: 1.5" or 2" tri-clamp connections (customizable) for easy integration into CIP loops.
- Compact & Lightweight: Only 2.0 m² heat transfer area in a small footprint – ideal for skid-mounted or space-limited systems.
- High Pressure & Temperature Rating: Designed for 1.0 MPa working pressure at 85°C, with safety margin for brief surges.
- Immersion Style: Can be installed directly into tanks or vessels for batch heating/cooling, or used as a standalone unit.
- Easy Cleaning: CIP-compatible smooth surfaces with no dead zones; tri-clamp disassembly allows manual inspection.
- Customizable Options: Plate thickness, gasket materials (EPDM, Viton, silicone), and surface finish (mirror polish available).
| Parameter | Specification |
| Material | 304 Stainless Steel (AISI 304) |
| Design Pressure | 1.0 MPa (145 psi) |
| Design Temperature | 85°C (185°F) |
| Heat Transfer Area | 2.0 m² (21.5 ft²) |
| Connection | Sanitary Tri-Clamp (1.5" or 2" optional) |
| Plate Thickness | 0.6 mm – 1.0 mm (customizable) |
| Gasket Material | EPDM (standard), Viton or silicone upon request |
| Surface Finish | Ra ≤ 0.8 µm (mirror polish optional) |
| Weight (approx.) | 12 – 18 kg (depending on options) |
Benefits for Your Application
- Improved CIP Efficiency: The dual-embossed pattern minimizes fouling and allows thorough cleaning in shorter cycles, reducing downtime.
- Energy Savings: Enhanced heat transfer reduces temperature differences and pumping energy, lowering operational costs.
- Hygienic Design: No crevices, all welded or tri-clamped connections meet FDA/3A sanitary standards (certification available upon request).
- Versatility: Suitable for heating, cooling, pasteurization, and temperature control of liquids like milk, juice, beer, sauces, and cleaning solutions.
- Long Service Life: 304SS resists pitting and stress corrosion; replaceable gaskets prolong unit life.
- Easy Installation: Compact design with tri-clamp ends mounts quickly to existing piping or tank nozzles.
Our factory in Hengshui, Hebei has been producing high-quality metal products since 1998, with annual export revenues between US$5 million and US$10 million. We ship from Tianjin, Qingdao, or Shanghai to major markets worldwide including North America, Europe, Southeast Asia, and Oceania. Every heat exchanger is pressure-tested and surface-inspected before shipment. We offer a 12-month warranty against manufacturing defects and provide technical support for installation and maintenance. Contact us today to discuss your specific CIP heat exchanger requirements – we can customize plate dimensions, gasket materials, and connection sizes to fit your process perfectly. Let our 25+ years of metal fabrication expertise work for you!
Frequently Asked Questions
- Q: Can this heat exchanger handle CIP chemicals like caustic soda and nitric acid? A: Yes, 304 stainless steel is resistant to most CIP chemicals at typical concentrations and temperatures. For aggressive acids, we recommend confirming the chemical compatibility or upgrading to 316L (available upon request).
- Q: What is the maximum flow rate for this 2.0 m² unit? A: Flow rate depends on fluid viscosity and pressure drop. Generally, for water-like fluids, it can handle up to 20–30 m³/h at 1.0 MPa. Contact our engineers for a detailed sizing calculation.
- Q: Are the tri-clamp ends standard 1.5" or 2"? A: We offer both 1.5" and 2" sanitary tri-clamp ends. If you need a different size, we can provide custom adapters or modify the unit.
- Q: How do I clean the heat exchanger if it fouls? A: The unit is designed for CIP cleaning. Simply circulate hot water, caustic, and acid solutions in sequence. For stubborn deposits, the tri-clamp ends allow quick disassembly for manual brushing.
- Q: What is the typical lead time? A: Standard units ship within 15–20 working days. Custom orders (different gaskets, plate thickness, or mirror polish) may take 25–30 days.
- Q: Do you provide a pressure test certificate? A: Yes, each unit is hydrostatically tested at 1.5 times the design pressure (1.5 MPa) and a certificate is included with the shipment.
- Q: Can this be used for indirect heating of viscous fluids like syrup? A: The dual-embossed pattern improves turbulence, but for high-viscosity fluids, we recommend a larger heat transfer area or a different plate design. Our team can advise on the best solution.
- Q: What packing and shipping methods do you use for export? A: Units are packed in wooden crates with foam padding. We ship via FOB Tianjin/Qingdao/Shanghai, and can arrange sea, air, or express delivery as needed.
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