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As a professional manufacturer with over 25 years of experience since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our Pillow Plate Heat Exchanger Equipment with 220V Electric Heating Option for tank heating applications. This innovative solution combines the high efficiency of pillow plate heat transfer technology with the convenience of electric heating, making it an ideal choice for industries requiring precise temperature control in storage tanks, process vessels, and mixing tanks. Our factory, located in Hengshui, Hebei, China, serves global markets with annual export values between US$5 million and US$10 million, ensuring quality and reliability for every shipment.
The pillow plate heat exchanger is designed to maximize heat transfer surface area while minimizing space requirements. The electric heating option provides a clean, controllable, and efficient heat source that can be easily integrated into existing tank systems. Whether you need to heat viscous fluids, maintain stable temperatures, or prevent freezing, this equipment offers a robust and customizable solution.
Our product is manufactured using high-quality stainless steel (304 or 316L, optional), ensuring excellent corrosion resistance and long service life. The pillow plate design features dimpled or embossed patterns that create turbulent flow, significantly enhancing heat transfer coefficients compared to traditional jacketed vessels. Combined with 220V electric heating elements embedded within the plate structure, the system delivers uniform heat distribution directly to the tank wall.
| Parameter | Specification |
|---|---|
| Material | Stainless Steel 304 / 316L (optional) |
| Voltage | 220V AC (single or three phase, customizable) |
| Heating Power | 1 kW – 20 kW (customizable per tank size) |
| Working Pressure | Up to 1.0 MPa (customizable) |
| Temperature Range | Up to 300°C (depending on material and design) |
| Connection Type | Flange or Thread (customizable) |
| Plate Thickness | 1.5 mm – 3.0 mm (optional) |
Key Features and Benefits:
- Efficient Heat Transfer: The pillow plate design creates turbulent flow, achieving up to 30% higher heat transfer efficiency than conventional jacketed tanks.
- Electric Heating Option: Clean, no-exhaust heat source; easy to control with thermostats or PLC systems; ideal for facilities without steam or hot water supply.
- Space-Saving Design: Thin profile (typically 10–20 mm) can be welded directly onto existing tank walls, saving valuable floor space.
- Customizable Dimensions: Available in various sizes, shapes, and power ratings to match specific tank geometries and heating requirements.
- Easy Installation & Maintenance: Simple welding or bolting to tank surface; the heating elements are accessible for inspection and replacement if needed.
- Corrosion Resistance: Made from food-grade stainless steel, suitable for water, oils, chemicals, and food products.
- Uniform Heating: The electric heating elements are evenly distributed across the pillow plate, preventing hot spots and ensuring consistent temperature.
- Cost-Effective: Lower initial investment compared to full jacket systems; reduced energy consumption due to direct contact heating.
Applications:
- Storage tanks for chemicals, oils, and food liquids
- Process vessels requiring precise temperature control
- Reactors and mixing tanks in pharmaceutical and cosmetic industries
- Heating of viscous fluids to reduce pumping resistance
- Freeze protection for water storage tanks in cold climates
At Anping County Boli Hardware Wiremesh Products Factory, we have been serving global customers since 1998. Our company has a strong export record, with annual export values ranging from US$5 million to US$10 million, and we ship to major ports including Tianjin, Qingdao, and Shanghai. Our main markets span North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia, demonstrating our commitment to international quality standards. While we hold other product certifications, our pillow plate heat exchangers are designed and tested to meet rigorous performance requirements.
We understand that every tank heating application is unique. That's why we offer full customization: from material selection to power rating, connection type, and plate dimensions. Our experienced engineering team can work with you to design the optimal solution for your specific needs. With over two decades of manufacturing experience, we provide reliable products, competitive pricing, and responsive customer support.
Contact us today to discuss your tank heating requirements. We can provide a detailed quotation, technical drawings, and lead time based on your specifications. Choose our Pillow Plate Heat Exchanger Equipment with 220V Electric Heating Option for an efficient, durable, and cost-effective heating solution.
Frequently Asked Questions
Q1: How is the pillow plate heat exchanger installed on a tank?
A: The pillow plate can be welded directly onto the tank wall, or bolted using a clamping system if the tank is made of compatible material. The electric heating elements are pre-embedded in the plate, so installation requires only connecting the power supply and control system. Detailed installation instructions are provided with each order.
Q2: What materials are available for the pillow plate?
A: We offer stainless steel grades 304 and 316L. 304 is suitable for most general applications, while 316L provides enhanced corrosion resistance for aggressive chemicals or high-chloride environments. Other materials are available upon request.
Q3: Can I use this heat exchanger with a 110V power supply?
A: The standard model is designed for 220V AC. However, we can customize the heating elements for 110V or other voltages (e.g., 380V, 440V) based on your requirements. Please specify your voltage when ordering.
Q4: What is the maximum tank size that can be heated?
A: There is no fixed limit; we can manufacture plates of various sizes and shapes. The heating power is selected based on the tank volume, desired temperature rise, and heat loss. Our team can perform a heat load calculation to recommend the appropriate configuration.
Q5: Is the electric heating option safe for use in hazardous areas?
A: The standard design is not explosion-proof. For hazardous environments (e.g., with flammable vapors), we can provide ATEX-certified or explosion-proof enclosures and heating elements as an option. Please consult with our sales team for specific requirements.
Q6: How do I clean the pillow plate heat exchanger?
A: The exterior surface can be cleaned with standard cleaning agents and a soft brush. The plate is designed to be smooth and easy to wipe. For internal cleaning (if the plate is used as a heat exchanger for fluids), CIP (Clean-in-Place) connections can be added upon request.
Q7: What is the typical lead time for a custom order?
A: For standard sizes, lead time is 15–20 working days. Custom orders may require 25–35 working days, depending on complexity. We can expedite urgent orders on request.
Q8: Do you provide a warranty?
A: Yes, we offer a 12-month warranty against manufacturing defects from the date of shipment. The warranty covers the heating elements and plate structure under normal operating conditions. Extended warranty options are available.
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