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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in high-quality 316L stainless steel pillow plate heat exchanger equipment. Our 10mm plate thickness design ensures superior strength and durability for demanding industrial applications. With annual exports exceeding US$5 million, we deliver reliable thermal solutions to clients across North America, South America, Europe, and Asia. This product is engineered to maximize heat transfer efficiency while resisting corrosion, making it ideal for chemical processing, food & beverage, pharmaceutical, and HVAC industries.
Our pillow plate heat exchangers are fabricated from premium 316L stainless steel, offering excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. The unique pillow-shaped channels create turbulent flow, which enhances heat transfer coefficients and reduces fouling. The 10mm plate thickness provides exceptional mechanical strength, allowing the unit to withstand high pressures and thermal cycling without deformation. Below we detail the key features, technical specifications, and benefits that make our equipment a preferred choice for process heating and cooling.
Key Features and Advantages
- High Heat Transfer Efficiency: The pillow plate design induces turbulent flow, achieving heat transfer coefficients up to 30% higher than conventional shell-and-tube exchangers.
- Corrosion Resistance: 316L stainless steel contains molybdenum, providing superior resistance to chlorides, acids, and industrial chemicals, extending service life in aggressive environments.
- 10mm Thick Plates: Robust construction ensures long-term reliability under high-pressure and high-temperature conditions, reducing maintenance frequency.
- Compact and Lightweight: Compared to traditional heat exchangers, our pillow plate design requires less floor space and structural support, lowering installation costs.
- Easy Cleaning and Maintenance: Smooth interior surfaces and accessible channels minimize fouling and allow for simple CIP (Clean-in-Place) procedures.
- Customizable Configurations: We offer various sizes, port locations, and connection types (flanged, threaded, or welded) to meet specific process requirements.
- Wide Application Range: Suitable for heating, cooling, condensation, evaporation, and heat recovery in industries such as chemical, food, pharmaceutical, dairy, and HVAC.
- Energy Savings: Enhanced heat transfer reduces energy consumption, contributing to lower operational costs and a greener footprint.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | 316L Stainless Steel (UNS S31603) |
| Plate Thickness | 10 mm (0.394 in) |
| Maximum Working Pressure | Up to 2.0 MPa (290 psi) – design dependent |
| Operating Temperature Range | -20°C to +300°C (-4°F to 572°F) |
| Channel Design | Pillow-type (dimple) with controlled spacing |
| Connection Size | Customizable – DN15 to DN200 (or NPT/BSP) |
| Surface Finish | 2B mill finish or hairline (optional) |
| Certifications | Compliant with international standards; other certifications available upon request |
The 10mm plate thickness is particularly beneficial for applications involving high-viscosity fluids or abrasive particles, as it provides a robust barrier against wear. The pillow plate geometry also allows for efficient heat transfer even with low flow rates, reducing pumping costs. Each unit undergoes rigorous hydrostatic testing to ensure pressure integrity and leak-free performance.
Why Choose Our 316L Stainless Steel Pillow Plate Heat Exchanger?
- Proven Reliability: Over 25 years of manufacturing experience, with products exported to more than 15 countries and regions.
- Quality Assurance: Every exchanger is manufactured under strict quality control processes, from raw material inspection to final pressure testing.
- Custom Solutions: Our engineering team can design and fabricate units to match your exact process parameters, including special dimensions, port configurations, and mounting options.
- Cost-Effective: Competitive pricing without compromising quality, thanks to our direct factory production and efficient supply chain.
- Fast Delivery: With multiple ports of shipment (Tianjin, Qingdao, Shanghai), we ensure timely delivery to global destinations.
In addition, we offer optional accessories such as insulation jackets, support brackets, and cleaning connections to further enhance the system's performance and ease of operation. Our team is ready to provide technical support, including heat transfer calculations, to help you select the optimal configuration.
Trusted by Global Industries
Anping County Boli Hardware Wiremesh Products Factory has been serving the industrial market since 1998. Our annual export value of US$5–10 million reflects the trust and satisfaction of clients across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe. We are headquartered in Hengshui, Hebei, China, with convenient access to major ports. Our factory is equipped with advanced welding and forming machinery, ensuring consistent quality for every pillow plate heat exchanger produced.
We are committed to delivering products that meet or exceed industry standards. Whether you need a standard unit or a fully customized solution, we invite you to contact us for a quote or technical consultation. Experience the difference of a reliable, high-performance heat exchanger that optimizes your process efficiency and reduces downtime.
Frequently Asked Questions
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Q: What is the typical lead time for a 316L pillow plate heat exchanger with 10mm plate thickness?
A: Lead time depends on the complexity and quantity. For standard sizes, it is usually 15–25 working days after order confirmation. Custom designs may require 30–45 days. Please contact us with your specific requirements for an accurate timeline. -
Q: Can you provide pressure vessel certification or other third-party inspection?
A: Yes, we can arrange third-party inspection (e.g., SGS, BV) or provide material test reports and hydrostatic test certificates. Other certifications are available upon request. Please note that specific certifications may incur additional costs and lead time. -
Q: What is the maximum surface area available for a single unit?
A: The surface area can be customized based on your space and thermal requirements. Typical single units range from 1 m² to 50 m². For larger capacities, multiple units can be connected in series or parallel. -
Q: Is the 10mm plate thickness suitable for high-pressure steam applications?
A: Yes, the 10mm thick 316L plate provides excellent strength for steam pressures up to 2.0 MPa (depending on design temperature and external reinforcement). Our engineers can perform stress analysis to ensure safe operation. -
Q: How do I clean the pillow plate heat exchanger if fouling occurs?
A: The smooth internal channels allow for effective CIP (Clean-in-Place) with appropriate chemicals. For heavy fouling, mechanical cleaning (e.g., high-pressure water jet) is possible. We recommend periodic inspection and cleaning based on your process fluid characteristics. -
Q: Can I use this heat exchanger for food-grade applications?
A: Absolutely. 316L stainless steel is food-grade and meets hygienic standards. The surface finish can be polished to Ra ≤ 0.8 μm upon request. We also offer sanitary tri-clamp connections for dairy and beverage industries. -
Q: What is the warranty period for your heat exchangers?
A: We offer a standard 12-month warranty from the date of shipment against manufacturing defects. Extended warranty is available upon request. Our after-sales team provides technical support throughout the product lifecycle. -
Q: Do you provide drawings or 3D models before production?
A: Yes, we will provide dimensional drawings and a 3D model for your approval before manufacturing. This ensures that the final product matches your installation requirements.
Contact us today to discuss your heat transfer needs. Our team is ready to deliver a high-quality, durable, and efficient pillow plate heat exchanger tailored to your process.
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