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Pillow Plate Heat Exchanger Equipment for Pharmaceutical Reactor Heating CIP Cleaning
Product Spotlights
High-efficiency pillow plate design for pharmaceutical reactor heating and CIP cleaning. Customizable dimensions, 316L stainless steel, GMP-grade surface finish, and fast thermal response. Trusted by global clients with 25+ years of manufacturing expertise.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Stainless Steel 304/316L
Design Pressure:
Up to 1.0 MPa
Design Temperature:
-20°C to 200°C
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, Stainless Steel 304/316L
Design Pressure
Up to 1.0 MPa
Design Temperature
-20°C to 200°C
Plate Thickness
0.8 mm – 2.0 mm
Connection Size
DN50 – DN150 optional
Surface Finish
Ra ≤ 0.8 μm (polished)
Application
Pharmaceutical reactor heating & CIP cleaning
Customizable
Yes, dimensions and nozzle positions
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of industrial equipment since 1998. Our Pillow Plate Heat Exchanger Equipment for Pharmaceutical Reactor Heating CIP Cleaning is engineered to deliver efficient thermal transfer and reliable cleaning-in-place (CIP) performance. With over 20 years of manufacturing experience and annual exports exceeding US$5 million, we provide high-quality heat exchangers that meet the stringent requirements of pharmaceutical production. This pillow plate design ensures uniform heating, rapid temperature response, and easy integration with existing reactor systems, making it an ideal choice for both new installations and retrofits.
Key Features & Technical Specifications
- High Thermal Efficiency: The pillow plate structure creates turbulent flow, enhancing heat transfer coefficient by up to 30% compared to traditional jacketed reactors.
- Hygienic Design: Fully welded construction with no gaskets, eliminating dead zones and bacterial growth. Surface finish Ra ≤ 0.8 μm meets GMP standards.
- Dual Functionality: Supports both heating (for reaction processes) and CIP cleaning (with high-velocity flow to remove residues).
- Customizable Dimensions: Available in various sizes (length, width, nozzle positions) to fit different reactor shapes and volumes.
- Durable Material: Made from AISI 304 or 316L stainless steel, resistant to corrosion and chemical attack from pharmaceutical solvents and cleaning agents.
- Easy Maintenance: Modular design allows quick disassembly for inspection or replacement of individual plates.
| Parameter | Value |
| Material Grade | SS304 / SS316L |
| Design Pressure (MPa) | 0.6 – 1.0 |
| Design Temperature (°C) | -20 to +200 |
| Plate Thickness (mm) | 0.8 – 2.0 |
| Connection Size (DN) | 50 – 150 (customizable) |
| Surface Finish Ra (μm) | ≤ 0.8 |
| CIP Flow Rate (m³/h) | 10 – 50 (depending on size) |
Benefits for Your Pharmaceutical Production
- Faster Batch Cycles: Efficient heat transfer reduces heating and cooling times, improving overall productivity.
- Improved Product Quality: Uniform temperature distribution prevents hot spots, ensuring consistent reaction conditions and higher yield.
- Reduced Cleaning Downtime: CIP capability with optimized flow paths cleans the system thoroughly without disassembly, minimizing changeover time between batches.
- Compliance with Standards: Designed to meet GMP, FDA, and other international pharmaceutical regulations (certifications available upon request).
- Long Service Life: Robust welding and high-quality stainless steel resist pitting, crevice corrosion, and stress cracking, even in aggressive cleaning environments.
- Energy Savings: The pillow plate design requires less heating medium volume, reducing energy consumption by up to 15% compared to conventional jackets.
Trust & Reliability
As a manufacturer with over 25 years of industry experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory has supplied heat exchangers to clients worldwide. Our annual export value of US$5 million – US$10 million reflects the trust placed in our products by customers in North America, Europe, Southeast Asia, and beyond. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery. Each pillow plate heat exchanger is rigorously tested for pressure integrity and thermal performance before shipment. We offer customization services to match your specific reactor geometry and cleaning requirements. Contact us for a quote or technical consultation – our team is ready to support your pharmaceutical production needs.
Frequently Asked Questions
-
Q: What is the difference between a pillow plate heat exchanger and a traditional jacket?
A: Pillow plates have a dimpled surface that creates turbulent flow, increasing heat transfer efficiency. They are also lighter, easier to install, and provide better CIP cleaning access. -
Q: Can this heat exchanger be used for both heating and cooling?
Yes – the same design supports both hot water/steam heating and chilled water/glycol cooling, depending on the fluid used. -
Q: Is the surface finish suitable for sterile applications?
We offer Ra ≤ 0.8 μm as standard, and can achieve Ra ≤ 0.4 μm upon request for aseptic processing. -
Q: What is the maximum operating pressure for this equipment?
Standard design pressure is up to 1.0 MPa, but higher pressures can be accommodated with thicker plates and reinforced welding. -
Q: How do I clean the CIP system without disassembly?
The pillow plate design allows cleaning solution to flow through the entire channel at high velocity, removing deposits. We can provide recommended CIP protocols based on your specific residues. -
Q: Do you provide certificates for material and welding?
Yes, we can provide material test reports (MTR), welding procedure qualification records (WPQR), and other documentation upon request. -
Q: What is the lead time for a custom-sized pillow plate heat exchanger?
Typically 4–6 weeks after design confirmation, depending on complexity and order volume. -
Q: Can I integrate this with existing reactor nozzles?
Absolutely – we customize connection sizes, positions, and flange types to match your existing equipment.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Product Certifications
Others
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