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Help CenterHigh-efficiency PPTD Flatbed Basket Centrifuge for Sugar Crystal Dehydration in Food Processing Industry
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5 Million - US$10 Million. Our High-efficiency PPTD flatbed basket centrifuge is specifically engineered for sugar crystal dehydration in the food processing industry. This centrifuge combines advanced separation technology with robust construction, ensuring maximum yield and purity of sugar crystals. With over two decades of manufacturing experience and a global footprint spanning North America, Europe, Asia, and beyond, we deliver equipment that meets rigorous industrial standards.
The PPTD flatbed basket centrifuge is designed to handle large volumes of sugar massecuite, efficiently separating crystals from molasses through centrifugal force. Its flatbed design provides stable operation, reduced vibration, and easy maintenance. The machine is built with high-quality stainless steel, ensuring corrosion resistance and compliance with food safety requirements. Below, we outline the key features and technical specifications that make this centrifuge a preferred choice for sugar refineries worldwide.
Key Features & Benefits
- High Efficiency Separation: The advanced basket design achieves a separating factor of up to 1500 G, ensuring rapid and thorough dehydration of sugar crystals, resulting in lower moisture content and higher product quality.
- Flatbed Structure: The low-profile flatbed design minimizes machine height, simplifies installation, and provides excellent stability during high-speed operation, reducing maintenance needs.
- Superior Materials: All contact parts are made of 304 or 316L stainless steel, resistant to corrosion and easy to clean, meeting strict hygiene standards for food processing.
- PLC Automatic Control: Equipped with a programmable logic controller (PLC) for automated operation, including feeding, washing, spinning, and discharging cycles, ensuring consistent performance and reduced labor costs.
- Energy Saving: The centrifuge is designed with energy-efficient motors and optimized power consumption, helping to lower operational costs in large-scale production.
- Customizable Capacity: Available in various sizes with batch capacities from 200 kg to 1500 kg, adaptable to different production scales.
- Low Maintenance: Simple structure and easy access to key components facilitate quick inspections and repairs, minimizing downtime.
Technical Specifications
| Parameter | Value |
| Model | PPTD Series |
| Basket Diameter | 800 mm – 1250 mm |
| Batch Capacity | 200 – 1500 kg |
| Max Speed | 1200 rpm |
| Separating Factor | 1500 G |
| Motor Power | 15 – 30 kW |
| Material (Contact Parts) | 304/316L Stainless Steel |
| Control System | PLC + Touch Screen |
| Power Supply | 380V/50Hz (customizable) |
The PPTD flatbed basket centrifuge is designed with a unique hydraulic or mechanical discharge system (optional) for efficient removal of dewatered sugar crystals. The machine is equipped with safety interlocks, vibration monitoring, and overload protection, ensuring reliable operation in continuous production environments. Its compact footprint and low noise level make it suitable for both new installations and upgrades of existing sugar processing lines.
Applications in Sugar Processing
- Dehydration of sugar crystals from massecuite in cane sugar and beet sugar refineries.
- Washing and polishing of sugar crystals to improve whiteness and purity.
- Separation of crystalline products in other food processing sectors (e.g., glucose, fructose).
- Batch or continuous operation depending on model configuration.
Our centrifuge is built with stringent quality control measures. Each unit undergoes rigorous testing before shipment to ensure optimal performance. The machine is also available with optional features such as CIP (clean-in-place) systems, frequency drive for speed control, and remote monitoring capabilities.
Why Choose Anping Boli?
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has supplied equipment to clients in more than 20 countries and regions. Our annual export value of US$5-10 million reflects the trust and satisfaction of our global customer base. Located in Hengshui, Hebei, China, we have convenient access to major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery. While our product certifications are marked as "Others", we are happy to provide relevant test reports and compliance documents upon request. Our dedicated after-sales team offers technical support, spare parts, and on-site installation guidance.
Investing in a PPTD flatbed basket centrifuge means investing in efficiency, reliability, and long-term productivity. Whether you are expanding your sugar refinery or upgrading existing equipment, our centrifuge will help you achieve higher sugar recovery rates, lower energy consumption, and consistent product quality. Contact us today for a customized quotation or to arrange a factory visit.
Frequently Asked Questions (FAQ)
-
What is the typical cycle time for sugar dehydration?
The cycle time depends on the batch size and required moisture content, but typically ranges from 5 to 12 minutes per batch. Our PLC control allows precise adjustment of each stage. -
Can the centrifuge handle high-viscosity massecuite?
Yes, the PPTD design is optimized for sugar massecuite with moderate to high viscosity. The flatbed basket and high separating factor ensure effective separation even with thick syrups. -
What maintenance is required?
Routine maintenance includes checking bearings, seals, and vibration levels. The machine is designed for easy access, and we recommend scheduled inspections every 500 hours of operation. -
Is the centrifuge suitable for food-grade applications?
Absolutely. All contact parts are made of stainless steel (304 or 316L), and the design complies with basic food safety standards. Optional CIP system further enhances hygiene. -
What are the available options for discharge?
We offer both mechanical scraper discharge and hydraulic discharge systems. The choice depends on the crystal size and moisture requirements. Both options are reliable and efficient. -
Can the centrifuge be customized for different capacities?
Yes, we offer multiple models with basket diameters from 800 mm to 1250 mm, corresponding to batch capacities from 200 kg to 1500 kg. Custom configurations are available upon request. -
What is the warranty period?
Our standard warranty is 12 months from the date of commissioning. Extended warranty and spare parts packages are negotiable. -
Do you provide installation and training?
Yes, we offer on-site installation guidance and operator training. For overseas customers, remote support via video call is also available.
For more information or to request a quote, please contact our sales team. We look forward to serving your sugar processing needs with our high-efficiency PPTD flatbed basket centrifuge.
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