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Help CenterFlatbed Basket Centrifuge for Crystal Filtration and Dehydration in Pharmaceutical Manufacturing
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer with over 25 years of experience in metal fabrication and industrial equipment. Our Flatbed Basket Centrifuge for Crystal Filtration and Dehydration is specifically engineered to meet the rigorous demands of pharmaceutical manufacturing, where precise solid-liquid separation is critical. Built with the same dedication to quality that has made us a reliable exporter to markets across North America, Europe, Asia, and beyond, this centrifuge delivers consistent performance, easy maintenance, and superior product purity. Whether you are processing active pharmaceutical ingredients (APIs), intermediates, or fine chemicals, our centrifuge ensures maximum yield and minimal downtime.
Key Features & Technical Specifications
- Robust Construction: Made from high-quality stainless steel (304 or 316L) to resist corrosion and meet GMP/Pharma standards.
- Flatbed Basket Design: Provides even distribution of feed material, reducing vibration and ensuring stable operation at high speeds.
- Efficient Crystal Filtration: Precision-woven mesh baskets (available from 5 to 50 microns) retain fine crystals while allowing liquid to pass through rapidly.
- Effective Dehydration: High G-force (up to 800 G) accelerates moisture removal, reducing drying time and energy costs.
- Easy Cleaning & Maintenance: CIP (Clean-in-Place) capability and quick-release basket design minimize cross-contamination risks.
- Flexible Automation: Optional PLC and touchscreen control for programmable cycles, data logging, and remote monitoring.
- Safety Compliance: Equipped with interlock systems, vibration monitoring, and explosion-proof motor options for hazardous environments.
| Parameter | Specification Range |
|---|---|
| Basket Diameter | 600 mm – 1200 mm (custom sizes available) |
| Max. Rotational Speed | 800 – 1200 rpm (adjustable) |
| Separation Factor | 500 – 800 G |
| Motor Power | 5.5 kW – 18.5 kW |
| Voltage / Frequency | 220V / 380V / 440V, 50/60 Hz (customizable) |
| Filtration Accuracy | 5 – 50 μm (mesh selection optional) |
| Material of Construction | SS304 / SS316L |
| Control System | Manual / PLC + Touchscreen (optional) |
Detailed Benefits for Your Pharmaceutical Process
The Flatbed Basket Centrifuge offers a unique combination of gentle handling and high throughput, making it ideal for fragile crystals that can be damaged by other dewatering methods. By using a flat basket with a large filter area, the feed material is distributed evenly, reducing localized stress and preserving crystal integrity. This is particularly important for pharmaceutical intermediates where particle size distribution directly affects final product quality.
The centrifuge's high G-force ensures rapid dewatering: after filtration, the remaining moisture content can be reduced to as low as 5–10% (depending on crystal properties), significantly cutting downstream drying costs. The closed-in design minimizes solvent loss and contains hazardous vapors, meeting strict environmental and safety regulations.
Maintenance is straightforward thanks to the modular basket assembly and tool-less access to the filter cloth. The machine can be disassembled in minutes for thorough cleaning between batches, preventing cross-contamination and ensuring compliance with cGMP. Optional features like an inert gas purge, explosion-proof motor, and automatic cake discharge further enhance its suitability for pharmaceutical applications.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Established in 1998, our factory has been a reliable partner for global clients, with an annual export value of US$5–10 million. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery to North America, Europe, Southeast Asia, Africa, and Oceania. Our team works closely with customers to customize centrifuge specifications – from basket mesh size to motor voltage – to match exact process requirements.
Quality assurance is at the heart of our operations. Every centrifuge undergoes rigorous testing for balance, vibration, and filtration efficiency before shipment. We offer a 12-month warranty and free technical support for the life of the equipment. With over two decades of manufacturing experience, we understand the challenges of pharmaceutical production and are committed to providing solutions that increase yield and reduce operational costs.
Contact us today to discuss your specific crystal filtration needs. Our engineers can provide a detailed proposal, including CAD drawings, performance data, and a competitive quotation. Let us help you achieve superior dehydration efficiency with our reliable Flatbed Basket Centrifuge.
Frequently Asked Questions (FAQ)
1. What is the typical capacity of your flatbed basket centrifuge?
Capacity depends on basket diameter and material density. For example, a 800 mm basket can process about 100–200 liters per batch of typical pharmaceutical crystals. We can provide exact figures based on your product.
2. Can the centrifuge handle explosive solvents?
Yes, we offer explosion-proof motor and electrical components, inert gas blanketing, and sealed housing for hazardous environments. Please specify your solvent classification.
3. How do you clean the centrifuge between batches?
Our machine supports CIP (Clean-in-Place) spray nozzles. The basket can also be removed for manual cleaning. All product contact surfaces are polished to a Ra ≤ 0.8 μm finish.
4. What mesh sizes are available for the basket?
We offer precision woven wire mesh from 5 to 50 microns. Custom mesh sizes are available upon request. The filter cloth can be easily replaced.
5. Is the centrifuge suitable for sterile processing?
Our centrifuge can be designed with steam-in-place (SIP) capability and aseptic seals. Stainless steel 316L is standard for sterile applications.
6. What is the lead time and shipping cost?
Typical lead time is 30–45 days. We ship from Tianjin, Qingdao, or Shanghai. Shipping cost varies by destination and weight. Contact us for a detailed quote.
7. Do you provide installation and training?
Yes, we offer on-site installation supervision and operator training for an additional fee. Remote support is also available via video call.
8. Can I test my product before purchasing?
Absolutely. We can perform a trial run in our factory using your sample. The test report will include filtration rate, moisture content, and crystal integrity analysis.
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