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Help CenterSemi-Automatic Plate Tube Bundle Evaporators With PLC Control, 50kW Capacity, 304 Stainless Steel, Food-Grade
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over 20 years of industrial experience. Our Semi-Automatic Plate Tube Bundle Evaporator with PLC Control, 50kW Capacity, 304 Stainless Steel, Food-Grade represents the perfect balance of advanced automation, durability, and hygiene. Designed for demanding liquid concentration and evaporation processes in the food industry, this evaporator ensures consistent performance, energy efficiency, and easy operation. Backed by our annual export value of US$5-10 million and global reach to over 15 regions including North America, Europe, and Asia, we deliver reliable equipment that meets international standards.
Product Overview
This plate tube bundle evaporator integrates a semi-automatic PLC control system to simplify operation while maintaining precise control over temperature, pressure, and flow rate. The 50kW heating capacity ensures efficient heat transfer for medium to large-scale evaporation tasks. Constructed from food-grade 304 stainless steel, it resists corrosion and meets strict hygiene requirements for dairy, juice, sauce, and pharmaceutical applications. The compact design with plate tube bundle structure maximizes heat exchange surface area, leading to faster evaporation rates and lower energy consumption.
Key Features & Technical Specifications
- PLC Control System: Semi-automatic operation with intuitive HMI touchscreen, allowing easy parameter setting, fault diagnosis, and data logging. Reduces human error and labor costs.
- 50kW Heating Capacity: Suitable for processing 500-2,000 liters per hour (depending on product viscosity), with adjustable temperature range from 40°C to 120°C.
- 304 Stainless Steel Construction: All wetted parts are made of SUS304, ensuring excellent corrosion resistance and compliance with food-grade regulations (FDA/EU equivalent).
- Plate Tube Bundle Design: Combines the advantages of plate heat exchangers and tube bundles – high turbulence, self-cleaning effect, and reduced fouling.
- Energy Efficiency: Integrated heat recovery option reduces steam consumption by up to 20% compared to traditional evaporators.
- Easy Maintenance: Modular design allows quick access to tube bundles for cleaning or replacement. CIP (Clean-in-Place) compatible.
- Safety Features: Over-temperature protection, pressure relief valve, emergency stop, and automatic shutdown alarms.
| Parameter | Specification |
|---|---|
| Model | BL-EV-S50K |
| Heating Power | 50 kW (adjustable) |
| Evaporation Rate | Up to 800 kg/h (water at 100°C) |
| Operating Temperature | 40°C – 120°C |
| Material | 304 Stainless Steel (food grade) |
| Control System | PLC + HMI (semi-automatic) |
| Power Supply | 380V / 50Hz (3-phase, customizable) |
| Dimensions (L×W×H) | 2,200 × 1,200 × 2,500 mm (approx.) |
| Weight | ~1,200 kg |
Advantages for Your Business
- Boost Productivity: The semi-automatic PLC control reduces manual intervention, allowing operators to monitor multiple units simultaneously. Consistent product quality with repeatable recipes.
- Cost Savings: High heat transfer efficiency lowers energy bills. The 304 stainless steel construction extends service life, minimizing replacement costs.
- Food Safety Compliance: All contact surfaces are polished to Ra ≤ 0.8 μm, preventing bacterial growth. Easy to clean and sanitize, meeting HACCP and GMP guidelines.
- Versatility: Suitable for concentrating fruit juice, milk, whey, sugar solutions, herbal extracts, and other heat-sensitive liquids. Adjustable parameters handle different viscosities.
- Global Support: As a manufacturer with ports in Tianjin, Qingdao, and Shanghai, we offer fast worldwide shipping. Our team provides installation guidance, commissioning, and after-sales technical support.
Trust & Reliability
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to manufacturing high-quality industrial equipment. Although our roots are in wire mesh, our engineering expertise has expanded into process equipment, serving clients in over 15 countries. With an annual export value of US$5-10 million, we have established long-term partnerships with food processors, dairy plants, and chemical manufacturers. All our evaporators undergo rigorous testing before shipment, and we offer customizable options to meet specific requirements. Choose us for a reliable partner who delivers value, durability, and performance.
Frequently Asked Questions
-
Q: What is the difference between semi-automatic and fully automatic control?
A: Semi-automatic PLC control requires manual loading/unloading and parameter setting, but the process runs automatically once started. Fully automatic systems include automated material handling. Our semi-automatic model offers a cost-effective balance for medium-scale production. -
Q: Can this evaporator handle viscous liquids like tomato paste?
A: Yes, the plate tube bundle design creates turbulent flow, reducing fouling even with moderate viscosity (up to 5,000 cP). For higher viscosity, we recommend optional scraper or circulation enhancement. -
Q: Is 304 stainless steel suitable for acidic food products?
A: 304 stainless steel is resistant to many organic acids found in fruit juices (pH 2.5-4). For highly corrosive media (e.g., citric acid at high concentration), we can supply 316L stainless steel as an upgrade. -
Q: What is the typical evaporation rate for milk?
A: For whole milk (~12% solids), the evaporation rate is approximately 500-600 kg/h at 50kW. The final concentration can reach 40-50% total solids depending on product requirements. -
Q: Do you provide installation service?
A: We provide detailed manuals and remote guidance. If needed, we can arrange on-site technicians at an additional cost. Our team can also train your staff during commissioning. -
Q: What certifications does this evaporator have?
A: Our products are manufactured according to general industrial standards. We can provide material certificates (MTC) and pressure test reports. Specific certifications (e.g., CE, ASME) are available upon request and may require additional lead time. -
Q: How long is the delivery time?
A: Standard lead time is 30-45 days after order confirmation. Customized designs may take 45-60 days. We ship from Tianjin, Qingdao, or Shanghai ports. -
Q: What is the warranty period?
A: We offer a 12-month warranty from the date of shipment, covering defects in materials and workmanship. Extended warranty options are available.
Contact us today for a quote or technical consultation. Let our 25+ years of manufacturing experience support your production goals with reliable, food-grade evaporation solutions.
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