Compact Evaporator for Wastewater Treatment for Food Manufacturing Industry
Product Spotlights
Introducing our Compact Evaporator for Wastewater Treatment – a highly efficient solution specifically designed for the food manufacturing industry. As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to providing advanced industrial equipment. This compact evaporator integrates proven evaporation technology into a space-saving footprint, enabling food processors to effectively reduce wastewater volume, recover valuable by-products, and meet stringent environmental standards. With an annual export value exceeding US$5 million, our products are shipped to over 15 global markets, including North America, Europe, and Southeast Asia.
Key Features and Technical Specifications:
- Compact Design: Occupies minimal floor space, ideal for facilities with limited area.
- High Evaporation Efficiency: Achieves up to 95% water removal, reducing waste volume significantly.
- Food-Grade Materials: Constructed from stainless steel 304 or 316L for corrosion resistance and hygiene compliance.
- Energy-Efficient Operation: Utilizes mechanical vapor recompression (MVR) or thermal evaporation, with optional heat recovery systems to lower energy consumption.
- Automatic Control: PLC-based touch screen interface with real-time monitoring and adjustable parameters.
- Versatile Application: Handles high COD wastewater, brines, dairy effluents, and other food processing streams.
- Easy Maintenance: Modular design with quick-access cleaning ports and anti-scaling coating.
- Compliance: Meets international discharge standards; customizable to local regulations.
Technical Parameters (Typical Model):
| Parameter | Value |
|---|---|
| Evaporation Capacity | 100-500 L/h (customizable) |
| Operating Temperature | 60-120°C (adjustable) |
| Power Consumption | 15-45 kW (depending on model) |
| Material of Construction | SS304 / SS316L |
| Control System | PLC + Touch Screen |
| Dimensions (L×W×H) | 1200×800×1600 mm (approx.) |
| Weight | Approx. 800 kg |
Why Choose Our Compact Evaporator?
- Proven Reliability: Over 25 years of manufacturing experience ensure robust construction and long service life.
- Global Reach: Annual export volume of US$5-10 million, with shipments to Tianjin, Qingdao, Shanghai ports, and serving markets in North America, Europe, Asia, and Africa.
- Customization Options: Tailored capacity, voltage, automation level, and material grade to match your specific wastewater characteristics.
- Cost Savings: Reduces waste disposal costs by up to 80% and allows water reuse or concentrate recovery.
- Environmental Responsibility: Low carbon footprint due to energy-efficient design; helps achieve sustainability goals.
Trusted by Global Food Manufacturers – Our evaporators are currently operating in dairy, beverage, meat processing, and vegetable oil plants. With a strong domestic and international presence, we provide comprehensive after-sales support including installation guidance, spare parts supply, and remote troubleshooting. Contact us today to discuss your wastewater treatment needs and receive a customized proposal.
Frequently Asked Questions (FAQ)
-
Q: What types of food wastewater can this evaporator handle?
A: It is suitable for high COD effluents from dairy, juice, beer, sugar, slaughterhouse, and vegetable oil processing, among others. -
Q: What is the typical payback period?
A: Depending on local disposal costs and energy prices, payback can be achieved within 12-24 months. -
Q: Can the evaporator be integrated with existing treatment systems?
A: Yes, it can be used as a standalone unit or as a pre-concentration step before biological treatment or zero liquid discharge (ZLD) systems. -
Q: What maintenance is required?
A: Regular cleaning of heat exchange surfaces and periodic inspection of seals and pumps. Anti-scaling coatings reduce cleaning frequency. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training. Remote support is also available. -
Q: Is the unit skid-mounted for easy transport?
A: Yes, standard models are skid-mounted and pre-piped, requiring only electrical and inlet/outlet connections. -
Q: What is the warranty period?
A: Standard warranty is 12 months from shipment, with extended warranty options available. -
Q: Can I get a sample test?
A: We provide pilot testing services for your wastewater to verify performance before purchase.
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