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Help CenterPLC Controlled Evaporative Concentration of Ammonium Chloride Solution, 220V/50Hz, 500L/h Capacity
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a manufacturer with over 8 years of expertise and a factory spanning 10,000-30,000 square meters, proudly presents our PLC Controlled Evaporative Concentration of Ammonium Chloride Solution. This system is engineered to efficiently concentrate ammonium chloride solutions at a capacity of 500L/h, powered by 220V/50Hz. Designed for industries requiring reliable and automated evaporation, our solution combines precision PLC control with robust construction to deliver consistent performance and reduced operational costs.
Ammonium chloride is a common byproduct in many chemical processes, and its proper concentration is critical for recycling or disposal. Our evaporative concentrator addresses this need by using a controlled evaporation process, ensuring that the output meets your desired concentration levels while minimizing energy consumption. The system is built with corrosion-resistant materials and includes advanced safety features, making it suitable for continuous operation in demanding environments.
Key Features & Technical Specifications
- PLC Automatic Control: The system is equipped with a programmable logic controller (PLC) that enables precise regulation of temperature, pressure, and feed rate. This ensures consistent product quality and allows for easy parameter adjustments.
- High Capacity: With a evaporation capacity of 500 liters per hour, the unit is ideal for medium-scale industrial applications. It can handle continuous operation, reducing downtime and increasing productivity.
- Energy Efficient Design: The evaporator uses a multi-effect or forced circulation design (optional) to maximize heat recovery and minimize steam consumption. This results in lower operating costs and a smaller environmental footprint.
- Corrosion-Resistant Construction: All wetted parts are made of high-grade stainless steel (e.g., 316L or 304, depending on customer requirements) to withstand the corrosive nature of ammonium chloride solutions.
- Compact Footprint: The skid-mounted design integrates all components into a single unit, saving floor space and simplifying installation. The system can be customized to fit your existing layout.
- Safety Protections: Includes automatic shutdown for over-temperature, over-pressure, and low liquid level, ensuring safe operation without constant supervision.
- User-Friendly Interface: A touchscreen HMI (optional) provides real-time monitoring of process parameters, historical data logging, and alarm notifications.
| Parameter | Specification |
|---|---|
| Model | CQ-EC-500 |
| Evaporation Capacity | 500 L/h |
| Power Supply | 220V AC, 50Hz, Single Phase |
| Control System | PLC with HMI (optional touchscreen) |
| Operating Temperature | Up to 120°C (adjustable) |
| Material of Construction | Stainless Steel 304/316L (optional) |
| Dimensions (L×W×H) | Approx. 2500×1500×2200 mm (customizable) |
| Weight | Approx. 1200 kg |
Advantages for Your Business
- Cost Reduction: The efficient evaporation process reduces energy consumption by up to 30% compared to traditional methods, directly lowering your utility bills.
- Consistent Output: PLC control ensures that the final concentration of ammonium chloride is uniform, batch after batch, which is critical for downstream processes or product quality.
- Minimal Maintenance: The use of durable materials and self-cleaning options (available upon request) extends the service life and reduces downtime.
- Scalability: The system can be integrated into larger processing lines, and multiple units can be combined to increase overall capacity.
- Environmental Compliance: By concentrating the solution, you reduce the volume of waste, making it easier to transport or treat in compliance with local regulations.
Our factory in Qingdao, Shandong, China, spans over 10,000 square meters and employs a skilled team of 201-300 workers. With an annual export value exceeding US$10 million, we have established a strong presence in markets across North America, South America, Europe, Asia, Africa, and Oceania. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, demonstrating our commitment to quality, environment, and safety. Each unit undergoes rigorous testing before shipment, and we offer comprehensive after-sales support, including spare parts supply and technical guidance.
To further customize your solution, we can adapt the voltage, frequency, material, and control level according to your specific requirements. Our team of engineers is ready to assist with installation, commissioning, and training. Contact us today to discuss your ammonium chloride concentration needs and discover how our PLC-controlled evaporator can boost your operational efficiency.
Frequently Asked Questions
Q1: What is the typical concentration range achievable with this evaporator?
A: The system can concentrate ammonium chloride solutions from initial concentrations of 5-15% up to 30-40% (customizable based on heating capacity and configuration). The final concentration depends on the solution properties and your specific requirements.
Q2: Can this equipment handle other corrosive solutions besides ammonium chloride?
A: Yes, with appropriate material selection (e.g., Hastelloy or titanium lining), the system can be adapted for other corrosive solutions. Please provide your liquid composition for a tailored recommendation.
Q3: What is the power consumption of the system?
A: The power consumption varies based on the heating method. For electric heating, the approximate power is 30-40 kW. For steam heating, it depends on the steam pressure and flow rate. A detailed energy balance can be provided upon request.
Q4: How long does the installation take?
A: Installation typically takes 3-5 days, including foundation preparation, piping connections, and electrical wiring. Our technical team can provide on-site supervision if needed.
Q5: Is remote monitoring possible?
A: Yes, the PLC can be equipped with an Ethernet module for remote monitoring via SCADA or cloud platforms. This option is available at an additional cost.
Q6: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty plans are negotiable.
Q7: Can the system be customized for different voltages or frequencies?
A: Absolutely. We can adjust the electrical components to match your local power supply (e.g., 380V/60Hz, 415V/50Hz, etc.). Please specify your requirements.
Q8: How do I get a quotation or technical data sheet?
A: Simply contact our sales team via email or phone, and we will send you a detailed quotation and datasheet within 24 hours. We can also arrange a video call to discuss your project.
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