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As a leading manufacturer in electrochlorination technology, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents our Fully Automatic Sodium Hypochlorite Generator with PLC Control and Skid Mounted Plug-Play Design, specifically engineered for producing 5% to 15% sodium hypochlorite solution on-site. This advanced system eliminates the need for hazardous chemical transportation and storage, offering a safe, cost-effective, and efficient solution for disinfection needs across various industries. With our factory-direct expertise, we ensure robust performance, easy installation, and long-term reliability.
Our generator utilizes a proven electrolytic process to convert brine (salt water) into sodium hypochlorite, a powerful disinfectant widely used in water treatment, wastewater treatment, food processing, swimming pools, and industrial cooling systems. The PLC-controlled automation guarantees precise operation, reducing manual intervention and ensuring consistent product quality. The skid-mounted, plug-and-play design simplifies on-site setup — just connect power, water, and salt, and the system is ready to run.
Key Features & Technical Specifications:
Fully Automatic PLC Control: Intuitive touchscreen interface with programmable logic controller for real-time monitoring, dosage adjustment, and alarm functions. Reduces labor costs and human error.
High Efficiency Electrolysis: Titanium electrodes coated with mixed metal oxides (MMO) ensure long service life (typically 5 years or more) and low energy consumption.
Adjustable Concentration Range: Produces 5% to 15% sodium hypochlorite solution (adjustable based on flow rate, current, and temperature) to meet diverse disinfection requirements.
Skid Mounted Plug-Play: Pre-assembled and factory-tested on a compact skid, including brine tank, softener, electrolyte pump, power supply, control panel, and storage tank (optional). Minimal installation time and footprint.
Safety Design: Built-in hydrogen gas ventilation, over-temperature protection, automatic shutdown in case of abnormal conditions, and leak detection.
Low Operation Cost: Only requires salt, water, and electricity. No chemical additives needed. Typical cost is 60-80% lower than purchasing commercial sodium hypochlorite.
| Parameter | Value |
|---|---|
| Production Capacity | Customizable (e.g., 10 kg/day to 500 kg/day) |
| Output Concentration | 5% – 15% (adjustable) |
| Electrode Material | Titanium with MMO coating |
| Control System | PLC + HMI touchscreen |
| Installation Type | Skid mounted, plug & play |
Benefits to Your Business:
Eliminate Chemical Hazards: No need to store or handle bulk sodium hypochlorite, reducing safety risks and compliance costs.
Consistent Quality: Produce fresh disinfectant on-demand with stable concentration, avoiding degradation and impurities.
Fast ROI: Lower operational costs (salt, electricity) compared to purchased chemicals, typically payback within 12-18 months.
Environmental Friendly: Only byproduct is dilute hydrogen (safely vented), no chemical waste.
Scalable Design: Multiple units can be combined for larger capacity; customizable skid configuration.
As a trusted manufacturer located in Tianjin, China, Tianjin ZhuoLiNeng Technology Co., Ltd. has been serving clients across North America, South America, Europe, Africa, Oceania, and Asia. Our offshore port of Tianjin ensures efficient logistics and timely delivery. We offer comprehensive after-sales support, including technical documentation, remote troubleshooting, and spare parts supply. We invite you to contact us for a customized solution tailored to your specific capacity and site requirements. Choose ZLN for reliable, cost-effective on-site disinfection.
Frequently Asked Questions (FAQ)
Q: What is the lifespan of the electrodes?
A: The titanium electrodes coated with MMO have a typical service life of 5–7 years under normal operation, depending on water quality and usage.Q: Can the system be used with seawater instead of brine?
A: Yes, the system can be adapted for seawater feed, but proper pre-treatment (filtration) is required to remove impurities. We recommend brine for consistent performance.Q: What is the required space for installation?
A: The skid dimensions vary by capacity. A typical unit producing 20 kg/day of chlorine equivalent occupies about 1.5m x 1.0m x 1.8m. We provide detailed layout drawings.Q: Does the system require continuous maintenance?
A: Minimal maintenance is required: periodic cleaning of electrodes (if scaling occurs), checking brine level, and replacing descaler in softener as needed. No daily chemical dosing.Q: Can I adjust the concentration without stopping production?
A: Yes, the PLC allows real-time adjustment of current and flow rate to change output concentration within the 5%-15% range.Q: What safety features are included?
A: The system includes hydrogen gas detection and exhaust fan, overcurrent protection, low brine alarm, and automatic shutdown on fault.Q: Do you provide training for operators?
A: Yes, we offer remote or on-site training upon request, along with detailed operation manuals and video tutorials.Q: What is the warranty period?
A: Standard warranty is 12 months from shipment. Extended warranty is available as an option.
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