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Help CenterPLC Controlled Sodium Hypochlorite Generator With Fully Automatic Operation and Skid Mounted Plug-Play Design
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. is a professional manufacturer specializing in advanced electrolytic disinfection systems. Our PLC Controlled Sodium Hypochlorite Generator with Fully Automatic Operation and Skid Mounted Plug-Play Design represents the latest innovation in on-site hypochlorite production. This system is engineered to deliver high-purity sodium hypochlorite solution safely and efficiently, eliminating the need for hazardous chemical storage and transportation. Designed for seamless integration into various water treatment processes, it offers a reliable and cost-effective solution for disinfection needs.
Key Features & Benefits
PLC Controlled Fully Automatic Operation: The built-in programmable logic controller automates the entire production process, from brine preparation to hypochlorite generation and storage. Operators can monitor and adjust parameters via a user-friendly touchscreen interface, minimizing manual intervention and ensuring consistent output quality.
Skid Mounted Plug-Play Design: The entire system is pre-assembled on a sturdy skid, pre-wired, and pre-piped. This allows for rapid installation and commissioning – simply connect power, water, and brine supply, and the generator is ready to operate. No complex on-site assembly is required.
High Efficiency Electrolysis: Utilizes advanced titanium electrodes with mixed metal oxide (MMO) coating, ensuring long service life and high current efficiency (typically >70%). The optimized cell design minimizes energy consumption while maximizing chlorine production.
Safety & Reliability: Integrated safety features include automatic hydrogen gas detection and ventilation, over-temperature protection, low-level alarms, and emergency shutdown. The system is designed for continuous 24/7 operation with minimal maintenance.
Customizable Capacity: Available in a range of production capacities from 1 kg/h to 100 kg/h of active chlorine, tailored to meet specific client requirements. Larger capacities can be achieved by parallel operation of multiple units.
Remote Monitoring & Control (Optional): The PLC can be equipped with a communication module for remote monitoring via SCADA or cloud platform, allowing operators to manage the system from anywhere.
Technical Specifications
| Parameter | Value |
| Production Capacity (Cl2) | 1 – 100 kg/h (customizable) |
| Sodium Hypochlorite Concentration | 0.5% – 0.8% (as available chlorine) |
| Electrode Material | Titanium with MMO coating |
| Control System | PLC + HMI touchscreen |
| Power Supply | 3-phase, 380V/50Hz or 480V/60Hz (optional) |
| Cooling Method | Water cooling or air cooling (optional) |
| Dimensions (L x W x H) | Varies by capacity; typically 2000x1500x1800 mm for 10 kg/h unit |
Why Choose ZLN?
As a manufacturer based in Tianjin, China, ZLN has extensive experience supplying sodium hypochlorite generators to global markets, including North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our products are shipped from Tianjin Port with complete documentation and after-sales support. We understand the importance of reliable water disinfection, and our skid-mounted plug-play design ensures that your system is operational within hours of delivery. With a strong track record of customer satisfaction, we are committed to providing high-quality, custom-engineered solutions that meet international standards. Contact us today for a tailored quotation or technical consultation – our team is ready to assist you from initial inquiry to installation and beyond.
Frequently Asked Questions
What is the typical delivery time for this sodium hypochlorite generator?
Delivery time depends on the capacity and customization level. Standard units are usually shipped within 30-45 days after order confirmation. We can expedite for urgent orders upon request.Do you provide installation and commissioning support?
Yes, we offer remote technical support and can arrange on-site commissioning by our engineers if needed. Detailed manuals and video guides are also provided.What is the required brine quality for the system?
We recommend using industrial-grade salt with a purity of at least 99.5% NaCl. The brine should be pre-filtered to remove any insoluble impurities. Our system includes a brine filtration unit as standard.Is the system suitable for seawater instead of brine?
The standard design uses brine. However, we can customize the system for seawater electrolysis with appropriate electrode modifications. Please contact us for details.What maintenance is required?
Routine maintenance includes periodic cleaning of the electrolytic cell (depending on water hardness), checking and replacing the H2 detector, and inspecting the brine filters. The PLC system will alert when maintenance is due.Can the PLC be integrated with existing SCADA?
Yes, the PLC supports common communication protocols like Modbus RTU/TCP, Profibus, or Ethernet/IP. We can configure the interface to match your existing system.What is the lifespan of the electrodes?
With proper water quality and maintenance, the titanium MMO electrodes typically last 5-8 years. We provide warranty against manufacturing defects for 2 years.Do you provide spare parts and after-sales service?
Absolutely. We stock common spare parts and can ship them quickly. Our technical team is available for online support, and we offer annual maintenance contracts for major clients.
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