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Help Center5%-15% Sodium Hypochlorite System Featuring Fully Automatic Control and Skid Mounted Plug-Play Installation
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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer based in Tianjin, China, proudly presents our 5%-15% Sodium Hypochlorite System featuring fully automatic control and skid-mounted plug-play installation. This advanced system is designed to deliver high-quality sodium hypochlorite solution on-site, eliminating the risks and costs associated with transporting and storing hazardous chemicals. With a concentration range of 5% to 15%, our system provides a versatile and efficient solution for various disinfection needs, from municipal water treatment to industrial cooling water and swimming pools. The fully automatic PLC control ensures precise chemical dosing, minimal operator intervention, and consistent output quality, while the skid-mounted design enables rapid deployment and easy integration into existing facilities.
The system is engineered for reliability and efficiency, using proven electrolysis technology to convert a salt solution into sodium hypochlorite. The skid-mounted plug-play concept means that all components – including electrolytic cells, power supply, control panel, pumps, and piping – are pre-assembled on a compact skid, tested, and ready for immediate installation. Simply connect power, water, and salt, and the system is fully operational. This reduces installation time and costs significantly compared to traditional field-erected systems.
Key Features & Technical Specifications
Fully Automatic PLC Control: The system is equipped with a Siemens or equivalent PLC and HMI touchscreen, allowing real-time monitoring of production parameters such as flow rate, temperature, concentration, and operating hours. Automatic start/stop functions, alarm systems, and remote monitoring capability (optional) ensure safe and efficient operation.
High Efficiency Electrolytic Cells: Our cells use titanium electrodes coated with mixed metal oxide (MMO), ensuring long service life and low energy consumption. The cell design promotes high current efficiency and stable hypochlorite generation.
Skid Mounted Plug-Play Design: All components are mounted on a corrosion-resistant steel skid, factory-tested, and ready for installation. The compact footprint saves valuable floor space and simplifies site preparation.
Adjustable Concentration: The system can produce sodium hypochlorite with a concentration ranging from 5% to 15%, adjustable via the control system according to the application requirements. This flexibility reduces storage volume and chemical handling.
Energy Saving Operation: The rectifier and power supply are designed with high efficiency (typically >90%) and incorporate power factor correction. The system consumes approximately 4-5 kWh per kg of chlorine equivalent produced, depending on concentration.
Low Maintenance: The electrodes are self-cleaning to some extent, and the system includes automatic flushing cycles to prevent scale buildup. Routine maintenance mainly involves replacing the salt and occasional cleaning of the cell.
| Parameter | Value |
|---|---|
| Concentration Range | 5% - 15% (adjustable) |
| Production Capacity | Customizable, e.g., 50 kg/day to 500 kg/day (as Cl2 equivalent) |
| Power Supply | 380V/50Hz/3Ph (other voltages available upon request) |
| Operating Temperature | 10°C - 40°C |
| Cooling Water Flow | Depends on capacity, typically 0.5-2 m³/h |
| Control Panel | PLC + HMI touchscreen, optional remote monitoring (SCADA, Ethernet) |
| Skid Footprint | Compact, approx. 2m x 1.5m x 2m (for 200 kg/day unit) |
Benefits to Your Business
Eliminate Chemical Hazards: On-site generation removes the need to store, handle, and transport bulk sodium hypochlorite or chlorine gas, reducing safety risks and insurance costs.
Cost Savings: Lower chemical procurement costs, reduced logistics, and negligible waste disposal fees. The system pays for itself quickly through operational savings.
Consistent Quality: The automatic control ensures that the produced hypochlorite meets your required concentration and purity, batch after batch.
Easy Installation & Expansion: The skid-mounted plug-play design allows for quick installation within a day. Multiple units can be combined for larger capacity.
Environmentally Friendly: Uses only salt, water, and electricity. No harmful by-products, reducing the carbon footprint compared to transported chemicals.
Tianjin ZhuoLiNeng Technology Co., Ltd. has been a trusted manufacturer of electrochemical water treatment systems for many years, serving clients across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. We ship our products from the port of Tianjin, ensuring efficient logistics and timely delivery. Our team of experienced engineers provides comprehensive technical support, from system design to commissioning and after-sales service. We are committed to delivering reliable, cost-effective solutions that meet the highest standards of performance and safety. Contact us today to discuss your specific requirements and receive a customized quotation. With our sodium hypochlorite system, you can achieve safe, efficient, and sustainable disinfection for your facility.
Frequently Asked Questions (FAQ)
Q: What is the operating principle of the sodium hypochlorite system?
A: The system uses electrolysis of a brine solution (salt + water) to produce sodium hypochlorite (NaOCl) and hydrogen gas. The brine is passed through an electrolytic cell where an electric current converts the salt into hypochlorite. The resulting solution is stored in a tank for use.Q: How long does the installation take?
A: Since the system is skid-mounted and plug-play, typical installation and commissioning can be completed within 1-2 days, depending on the site conditions. We provide on-site guidance or remote support.Q: What type of salt is required?
A: We recommend using high-purity salt (99% NaCl or above) to minimize impurities that can affect electrode life. Table salt or industrial salt is acceptable after confirming purity.Q: Can the system be integrated with an existing SCADA or DCS?
A: Yes, the PLC control system supports Modbus RTU/TCP, Profibus, or Ethernet/IP communication protocols for remote monitoring and control. This is available as an option.Q: What is the expected lifespan of the electrolytic cells?
A: With proper maintenance and using recommended salt quality, the MMO-coated titanium electrodes typically last 5-8 years, depending on the operating hours and current density.Q: How do I maintain the system?
A: The system has an automatic flushing cycle to remove scale. Routine maintenance includes checking the salt level, cleaning the cell if necessary, and inspecting pumps and valves. A detailed maintenance manual is provided.Q: What is the typical payback period?
A: The payback period depends on the scale and local chemical prices. For many customers, the system saves 30-50% on disinfection costs compared to buying commercial bleach, leading to a payback within 1-2 years.Q: Do you provide after-sales support and spare parts?
A: Yes, we offer comprehensive technical support via email, phone, and video call. Spare parts such as electrodes, rectifier modules, and pumps are available from our warehouse or can be shipped quickly.
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