PC/Carbon Woven Prepreg Tape, 2/2 Twill Weave, 200g/m², 0.2mm Thickness, 35% Resin Content, 120°C/150°C Dual Cure
Product Spotlights
As a dedicated manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory brings decades of expertise in advanced composite materials. Our PC/Carbon Woven Prepreg Tape with a 2/2 twill weave combines the lightweight strength of carbon fiber with the impact resistance of polycarbonate, offering a balanced solution for high-performance applications. This prepreg tape is engineered for dual cure cycles at 120°C and 150°C, providing flexibility in processing while maintaining consistent mechanical properties. With an areal weight of 200 g/m² and a thickness of 0.2 mm, it delivers excellent drapeability and surface finish for complex parts.
Key Product Features
- Dual Cure Capability: Supports both 120°C and 150°C curing cycles, allowing manufacturers to choose the optimal temperature for their specific molding process. Lower temperature cures reduce cycle time, while higher temperature cures enhance mechanical performance.
- Consistent Resin Content: Precisely controlled at 35% resin content ensures uniform fiber wet-out and predictable mechanical properties. This balance provides excellent toughness without excessive weight.
- 2/2 Twill Weave Construction: Offers superior drapability over plain weave, making it easier to form over complex curves and corners. The twill pattern also reduces fabric distortion during layup.
- Thin Profile (0.2 mm): Ideal for applications requiring lightweight laminates with minimal thickness buildup. Each ply contributes roughly 0.2 mm, enabling precise thickness control.
- High Strength-to-Weight Ratio: Carbon fiber reinforcement delivers exceptional tensile strength and stiffness, while the polycarbonate matrix adds impact resistance and dimensional stability.
- Excellent Surface Finish: The prepreg tape produces smooth, void-free surfaces suitable for cosmetic or structural applications.
Technical Specifications
| Parameter | Value |
|---|---|
| Fiber Type | Carbon Fiber (T300 grade equivalent) |
| Matrix Resin | Polycarbonate (PC) based |
| Weave Style | 2/2 Twill |
| Areal Weight | 200 g/m² ± 5% |
| Cured Thickness per Ply | 0.2 mm ± 0.02 mm |
| Resin Content | 35% ± 2% |
| Cure Temperature Range | 120°C – 150°C |
| Tack Life at Room Temp | Approx. 30 days |
| Shelf Life at -18°C | 12 months |
Benefits for Your Applications
- Cost-Effective Manufacturing: The dual cure system allows you to optimize your production cycle. Use 120°C for faster cycle times or 150°C for higher mechanical properties—no need for separate materials.
- Superior Drapability: The 2/2 twill weave conforms to complex geometries without excessive wrinkling, reducing scrap and rework.
- Lightweight Structures: With a density of approximately 1.5 g/cm³ (cured), this prepreg helps you achieve weight reduction compared to traditional metals or glass-reinforced composites.
- Enhanced Impact Resistance: Polycarbonate matrix absorbs energy better than standard epoxy systems, making this tape suitable for protective housings, automotive body panels, and sports equipment.
- Customizable Dimensions: We can slit the tape to your required width (from 10 mm to 1000 mm) and supply in continuous rolls up to 500 meters, depending on order.
Trust Anping Boli – Your Reliable Partner
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has built a strong reputation in the global market. Our annual export value of US$5-10 million reflects the trust placed by clients across North America, Europe, Asia, South America, Africa, and Oceania. We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Each batch of prepreg tape undergoes rigorous quality control to ensure consistent resin content, fiber alignment, and tack properties. Our technical team is available to support your specific requirements, from custom widths to special packaging. Contact us today to place a trial order or request a sample.
Frequently Asked Questions (FAQ)
-
Q: What is the difference between the 120°C and 150°C cure cycles?
A: The 120°C cure is recommended for faster processing and lower energy consumption, while the 150°C cure yields higher glass transition temperature (Tg) and improved mechanical properties. Both are achievable with the same tape, giving you process flexibility. -
Q: Can this prepreg tape be used for out-of-autoclave (OOA) curing?
A: Yes, this prepreg can be cured under vacuum bag pressure only, provided the temperature is controlled. We recommend using a vacuum bag and oven for best results. For autoclave curing, contact our technical support for recommended pressure parameters. -
Q: What is the shelf life of this prepreg tape?
A: When stored at -18°C (freezer), the shelf life is 12 months. At room temperature (20°C), the tack life is approximately 30 days. Always keep the material sealed in a moisture-barrier bag when not in use. -
Q: Is the tape available in different widths?
A: Yes, we offer custom slitting. Standard widths are 300 mm, 500 mm, and 1000 mm rolls. We can slit to any width from 10 mm upwards, subject to minimum order quantities. -
Q: Does this product contain any solvents or VOCs?
A: No, this is a hot-melt prepregging system. The resin is solvent-free, making it safer for your workplace and meeting environmental regulations. -
Q: Can I get a sample before placing a large order?
A: Absolutely. We provide small sample rolls (e.g., 300 mm x 1 m) for evaluation. Please contact our sales team with your requirements. -
Q: What is the typical lead time for production?
A: For standard widths and quantities, lead time is 15-20 working days after order confirmation. Custom sizes may require additional time. We also offer expedited shipping options. -
Q: Do you provide technical support for layup and curing?
A: Yes, our engineers can provide guidelines for bagging, curing cycles, and recommended processing parameters. We also offer on-site training for large volume orders (subject to agreement).
Choose PC/Carbon Woven Prepreg Tape from Anping Boli – reliability, performance, and global service come together. Request a quote now!
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