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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory has expanded its expertise into advanced composite materials. We are pleased to introduce our 60% Carbon Fiber Content PC/Carbon Unidirectional Prepreg Tape, designed for demanding applications requiring high strength-to-weight ratio and precise curing at 150°C. This product combines the exceptional stiffness of carbon fiber with the toughness of a polycarbonate-compatible resin system, delivering consistent performance for structural components.
Our prepreg tape is manufactured under strict quality control, ensuring uniform fiber alignment and resin distribution. With a carbon fiber content of 60%, it offers an optimal balance of mechanical properties and processability. The unidirectional orientation provides maximum strength in the fiber direction, making it ideal for load-bearing applications in aerospace, automotive, and sporting goods.
The curing temperature of 150°C allows for efficient processing in standard autoclave or compression molding equipment, reducing cycle time while maintaining excellent dimensional stability. Whether you need custom widths, lengths, or specific handling characteristics, our team can tailor the tape to meet your project requirements.
Key Features & Benefits
- High Carbon Fiber Content (60%): Delivers superior tensile strength and modulus, reducing weight without compromising structural integrity.
- Unidirectional Orientation: Maximizes load-bearing capability in the fiber direction, ideal for stiffening ribs, beams, and patches.
- 150°C Curing Temperature: Compatible with standard autoclave and press curing processes, offering energy efficiency and faster production cycles.
- PC/Carbon Composite Matrix: Excellent impact resistance and thermal stability compared to conventional epoxy systems, with optional customization for other resin systems.
- Customizable Dimensions: Available in various widths (from 50mm to 600mm) and lengths; thickness can be adjusted to meet specific layup requirements.
- Consistent Quality: Manufactured with automated impregnation lines to ensure uniform resin content and fiber wet-out, minimizing defects.
- Long Shelf Life: Properly stored at -18°C, the tape maintains tack and drape for up to 12 months, reducing waste.
- Wide Application Range: Suitable for aerospace interior panels, automotive structural parts, drone frames, and high-performance sports equipment.
Technical Specifications
| Property | Value |
| Carbon Fiber Content | 60% by weight |
| Curing Temperature | 150°C ± 5°C |
| Resin System | Polycarbonate-based (PC) – other resins available on request |
| Fiber Orientation | Unidirectional (0°) |
| Tensile Strength (0°) | ≥ 2000 MPa (typical) |
| Tensile Modulus (0°) | ≥ 130 GPa (typical) |
| Thickness per ply | 0.10 mm – 0.30 mm (customizable) |
| Width | 50 mm – 600 mm (custom) |
| Shelf Life (at -18°C) | 12 months |
| Tack Level | Medium – High (adjustable) |
Our prepreg tape is designed to meet the demanding requirements of industries where weight reduction and high performance are critical. The 60% carbon fiber content ensures that each layer contributes maximum reinforcement, while the unidirectional architecture allows engineers to optimize stiffness exactly where needed. Compared to woven fabrics, unidirectional tape provides higher strength translation and fewer crimps, resulting in lighter, more efficient structures.
The 150°C curing temperature is a sweet spot for many manufacturing processes – it is low enough to be compatible with aluminum tooling, yet high enough to achieve a full cure within typical cycle times. This reduces energy consumption and speeds up production. Additionally, the PC-based resin offers excellent toughness and chemical resistance, making it suitable for harsh environments.
We understand that every project has unique requirements. That’s why we offer customization options for width, length, thickness, and even resin type (epoxy, phenolic, or other thermoplastics). Our technical team can assist with material selection, layup design, and processing parameters to ensure successful integration into your product.
Why Choose Anping County Boli?
- Established in 1998, we have over 25 years of manufacturing experience, ensuring reliability and consistency.
- Annual export value of US$5 Million – US$10 Million, serving markets across North America, Europe, Asia, Africa, and Oceania.
- Flexible shipping options from major ports: Tianjin, Qingdao, Shanghai, Foshan.
- Dedicated quality control team monitors every batch to maintain tight tolerances.
- We offer samples for evaluation – contact us to request a test roll.
With a presence in diverse global markets, we have proven our ability to deliver high-performance composite materials that meet international standards. Our customers include manufacturers of aerospace components, automotive parts, and sporting goods who rely on our prepreg tapes for critical applications.
Ready to elevate your next project? Contact us today for a quote or technical discussion. Our team will provide prompt support and customized solutions to meet your specifications.
Frequently Asked Questions (FAQ)
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Q: What is the recommended storage condition for this prepreg tape?
A: Store at -18°C (-0.4°F) or below to maintain shelf life. Allow the tape to reach room temperature in a sealed bag before opening to prevent condensation. -
Q: Can the tape be used with epoxy resin instead of PC?
A: Yes, we offer customization of the resin system. Please provide your requirements for a tailored solution. -
Q: What is the typical curing cycle?
A: A common cycle is 1°C/min ramp to 150°C, hold for 60 minutes, then cool down under pressure. Exact parameters depend on part thickness and tooling. -
Q: Do you offer samples for testing?
A: Yes, we can provide sample rolls (e.g., 300mm x 300mm) for evaluation. Contact our sales team to arrange. -
Q: What widths are available?
A: Standard widths include 300mm and 600mm. Custom widths from 50mm to 600mm are available upon request. -
Q: Is this tape suitable for out-of-autoclave (OOA) curing?
A: While designed for autoclave or press curing, it can be used in OOA processes with proper vacuum bagging if the resin formulation allows. Consult our technical team for guidance. -
Q: What is the maximum operating temperature of the cured laminate?
A: Typically 120°C – 140°C continuous, depending on the resin system. For higher temperature requirements, alternative resin options are available. -
Q: How long does shipping take to North America?
A: From our ports, sea freight typically takes 15–25 days. We can also arrange air freight for urgent orders.
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