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Help Center0.2mm Thickness PC/Carbon Unidirectional Prepreg Tape With 300GPa Modulus for High-Stiffness Applications
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As a specialized manufacturer with over two decades of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our 0.2mm Thickness PC/Carbon Unidirectional Prepreg Tape with an exceptional modulus of 300 GPa. This advanced composite material is engineered to meet the highest demands for stiffness and lightweight performance in industries such as aerospace, automotive, sporting goods, and industrial automation. Our tape combines a polycarbonate (PC) thermoplastic matrix with continuous unidirectional carbon fibers, delivering outstanding mechanical properties, excellent impact resistance, and ease of processing. With annual exports exceeding US$5 million and a global reach spanning North America, Europe, Asia, and beyond, we are committed to providing reliable, high-performance materials that elevate your product’s capabilities.
Key Features & Technical Specifications
- Ultra-High Modulus (300 GPa): Provides exceptional stiffness, ideal for load-bearing components where deflection must be minimized.
- 0.2mm Thin Profile: Enables precise lamination and complex geometries without adding excessive weight or bulk.
- PC Thermoplastic Matrix: Offers superior toughness, low moisture absorption, and recyclability compared to thermoset systems.
- Unidirectional Fiber Orientation: Maximizes tensile strength and stiffness along the fiber direction, allowing tailored mechanical performance.
- Excellent Processability: Compatible with automated tape laying (ATL), hot press forming, and filament winding techniques.
- Consistent Quality: Manufactured under strict process controls to ensure uniform resin content, fiber alignment, and thickness tolerance.
| Parameter | Value |
|---|---|
| Thickness | 0.2 mm ± 0.02 mm |
| Modulus (Tensile) | 300 GPa |
| Tensile Strength | ≥ 2,500 MPa (typical) |
| Fiber Volume Fraction | 55% – 65% |
| Resin Content | 35% – 45% |
| Width | Customizable (10 mm – 300 mm) |
| Shelf Life | 12 months at -18°C (0°F) |
| Processing Temperature | 150°C – 200°C (depending on application) |
Advantages for Your Applications
- Weight Reduction: Replace metal parts with this lightweight prepreg tape to achieve up to 60% weight savings while maintaining high stiffness.
- Design Flexibility: The unidirectional nature allows precise orientation of fibers to match stress paths, optimizing structural efficiency.
- Impact & Fatigue Resistance: PC matrix provides excellent energy absorption and fatigue life, making it suitable for dynamic loading environments.
- Corrosion & Chemical Resistance: Unlike metals, carbon/PC composites resist corrosion, reducing maintenance costs in harsh environments.
- High-Dimensional Stability: Low coefficient of thermal expansion (CTE) ensures minimal deformation under temperature changes.
Trust & Quality Assurance
Founded in 1998, our factory has accumulated over 25 years of manufacturing expertise. With an annual export value of US$5 million – US$10 million, we serve customers across North America, South America, Europe, Asia, Africa, Oceania, and the Middle East. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely global delivery. We maintain rigorous quality control at every stage — from raw material selection to final inspection — to guarantee that every roll of prepreg tape meets your exact specifications. Our dedicated technical team can also provide guidance on processing parameters and design optimization. Choosing our 0.2mm PC/Carbon Unidirectional Prepreg Tape means partnering with a reliable manufacturer that prioritizes performance, consistency, and customer satisfaction. Contact us today to discuss your project requirements and request a sample.
Frequently Asked Questions (FAQ)
-
What is the storage condition for this prepreg tape?
We recommend storing the tape in a freezer at -18°C (0°F) to maintain its tack and reactivity. Under proper storage, the shelf life is 12 months. -
Can this tape be used for load-bearing structural parts?
Yes, with a modulus of 300 GPa and high tensile strength, it is specifically designed for high-stiffness structural applications such as drone frames, robot arms, and automotive chassis components. -
Does the polycarbonate matrix require special processing?
PC-based prepregs can be processed using conventional thermoplastic consolidation methods like hot pressing, vacuum bagging, or autoclave. The recommended temperature range is 150°C – 200°C. -
Is the tape available in different widths?
Yes, we offer customizable widths from 10 mm to 300 mm. Please specify your required width when placing an order. -
Can I get a small sample for testing?
Absolutely. We provide sample rolls (minimum 1 meter length) for evaluation. Contact our sales team to arrange a sample. -
What is the fiber volume fraction?
Typical fiber volume fraction is between 55% and 65%, which can be adjusted based on your application requirements. -
How does this tape compare to thermoset prepregs?
This thermoplastic prepreg offers advantages like unlimited shelf life at room temperature (if stored properly), recyclability, shorter processing cycles, and better impact resistance compared to thermoset counterparts. -
Do you offer technical support for design and processing?
Yes, our engineering team can assist with laminate design, layup simulation, and processing parameter optimization to help you achieve the best results.
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