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Help CenterPLC Controlled Self-cleaning Filter Element for Photovoltaic Diamond Wire Cutting, 0.5mm Gap, 4 Bar
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with over two decades of experience in wire mesh and filtration solutions. Our PLC Controlled Self-cleaning Filter Element is specifically engineered for the demanding environment of photovoltaic diamond wire cutting, where precision and reliability are paramount. With a 0.5mm gap and 4 Bar operating pressure, this filter ensures continuous, uninterrupted operation while minimizing downtime for cleaning. Backed by our annual export value of US$5-10 million and serving global markets across North America, Europe, Asia, and beyond, we deliver high-quality, cost-effective solutions that meet the rigorous standards of the solar industry.
This filter element integrates advanced PLC (Programmable Logic Controller) technology to automate the self-cleaning process, eliminating the need for manual intervention. It is designed to handle the abrasive slurry and fine particles generated during diamond wire cutting of silicon wafers, ensuring consistent filtration performance and extending the life of downstream equipment. The 0.5mm gap provides precise particle retention, while the 4 Bar pressure rating ensures stable operation under typical system conditions. Below, we detail the key specifications and advantages.
Key Specifications
| Parameter | Value |
|---|---|
| Material | Stainless Steel 304/316 (optional) |
| Filtration Gap | 0.5 mm (customizable from 0.1 to 1.0 mm) |
| Operating Pressure | 4 Bar (max 6 Bar available upon request) |
| Control System | PLC with touchscreen interface (automatic or manual mode) |
| Cleaning Mechanism | Backwash / Scraper (self-cleaning cycle) |
| Flow Rate | Customizable (depending on pipe size) |
| Connection Size | DN50 – DN200 (flanged or threaded) |
| Operating Temperature | -20°C to 80°C (higher on request) |
Product Features & Benefits
- PLC-Controlled Self-Cleaning: The intelligent PLC automatically initiates backwash cycles based on pressure differential or time, ensuring continuous filtration without manual intervention. This reduces labor costs and prevents process interruptions.
- Precision 0.5mm Gap: Specifically designed for photovoltaic diamond wire cutting slurries, the 0.5mm gap effectively captures abrasive particles and wire fragments, protecting pumps, nozzles, and other sensitive equipment from wear.
- Robust 4 Bar Pressure Rating: Built to withstand typical operating pressures in PV cutting systems, the filter maintains structural integrity and consistent performance under demanding conditions.
- Durable Stainless Steel Construction: Made from corrosion-resistant stainless steel 304 or 316, the filter element handles harsh chemical slurries and abrasive environments, offering long service life.
- Low Maintenance & High Efficiency: The self-cleaning mechanism minimizes filter element replacement frequency and reduces downtime. The automatic cleaning cycle uses minimal backwash water, conserving resources.
- Customizable Options: Available in various connection sizes, materials, and filtration gaps to meet specific system requirements. OEM/ODM services are welcome.
- User-Friendly Interface: The PLC touchscreen provides real-time monitoring of pressure, cleaning cycles, and system status, with alarm functions for abnormal conditions.
Why Choose Anping Boli?
Since 1998, our factory has accumulated extensive experience in wire mesh and filtration manufacturing. We export to over a dozen major markets worldwide, including North America, Europe, Southeast Asia, and Africa, with an annual export value exceeding US$5 million. Our commitment to quality is reflected in every product we ship. Each filter element undergoes rigorous testing before delivery, ensuring reliable performance in the field. By choosing our PLC-controlled self-cleaning filter, you invest in a solution that enhances productivity, reduces operational costs, and extends the life of your equipment.
Contact us today to discuss your specific filtration requirements. Our team of engineers can provide technical support and customize the filter to perfectly match your diamond wire cutting system. With ports in Tianjin, Qingdao, Shanghai, and Foshan, we offer flexible shipping options to meet your delivery schedule. Partner with a manufacturer you can trust – choose Anping Boli.
Frequently Asked Questions
- How does the PLC self-cleaning work? The PLC monitors the differential pressure across the filter. When a preset level is reached, it automatically activates a backwash or scraper mechanism to clean the filter element, without interrupting the flow. The cycle can also be set on a timer.
- What fluids can this filter handle? It is designed for water-based slurries used in photovoltaic diamond wire cutting, including silicon carbide (SiC) slurry and coolant. For other fluids, please consult our technical team.
- Can the gap be customized? Yes, the filtration gap can be customized from 0.1 mm to 1.0 mm depending on your particle size requirements. Contact us for options.
- What is the expected lifespan of the filter element? With proper operation and regular maintenance, the stainless steel filter element can last several years. The self-cleaning function significantly extends its life compared to non-cleaning filters.
- Does the filter require a power supply? Yes, the PLC and cleaning mechanism require an electrical power supply (typically 220V/380V, 50/60Hz). We can adapt to different voltages upon request.
- Is the filter suitable for high-temperature slurries? The standard version operates up to 80°C. For higher temperatures, we can select appropriate materials and seals – please inquire.
- What certifications do you have? Our factory follows strict quality control procedures. While specific certifications are not listed, we can provide a certificate of conformity and test reports. For specific certification requirements, please discuss with our sales team.
- What is the minimum order quantity? MOQ is typically 1 piece for standard models, but custom orders may require a minimum quantity. Please contact us for details.
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