Customizable Disc Filter Sector Plate for Mineral Processing, 1.2m Diameter, 5mm Thickness
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, a reliable manufacturer established in 1998, presents our Customizable Disc Filter Sector Plate designed specifically for mineral processing applications. With a standard diameter of 1.2 meters and 5mm thickness, this sector plate offers exceptional durability and precision filtration for dewatering and slurry separation. Our factory has over two decades of experience in wire mesh and filter products, exporting to global markets including North America, South America, Europe, and Asia. We understand that every mineral processing operation has unique requirements, which is why we provide full customization options to ensure optimal performance in your specific system.
The disc filter sector plate is a critical component in rotary disc vacuum filters, widely used in mining, metallurgy, and chemical industries for solid-liquid separation. Our plates are engineered to deliver consistent filtration efficiency, long service life, and easy maintenance. The following details highlight the key features and specifications:
Key Features & Benefits
- Robust Construction: Made from high-quality stainless steel or carbon steel with optional polypropylene material, ensuring resistance to corrosion, wear, and chemical attack.
- Precision Perforation: Uniform hole patterns (slotted, round, or customized) provide consistent filtration area and minimal blinding, maximizing throughput.
- Customizable Dimensions: While standard diameter is 1.2m and thickness is 5mm, we can adjust diameter, thickness, hole size, and shape to match your filter machine specifications.
- Enhanced Drainage Design: Optimized rib and support structure ensures effective cake discharge and reduced moisture content in filter cake.
- Easy Installation & Replacement: Pre-drilled mounting holes and compatible design with major disc filter brands (e.g., Eimco, Peterson, 3D) simplify retrofitting.
- Longevity: Surface treatment options such as galvanizing or powder coating extend service life even in harsh environments.
Technical Specifications (Standard Model)
| Parameter | Value |
| Diameter | 1.2 m (customizable from 0.5m to 2.5m) |
| Thickness | 5 mm (customizable 3-10 mm) |
| Material Options | 304/316L Stainless Steel, Carbon Steel, Polypropylene |
| Perforation Type | Round holes, slotted, or custom pattern |
| Hole Size Range | 0.5 mm – 5 mm (depending on application) |
| Open Area | 15% – 40% (customizable) |
| Surface Treatment | Galvanized, powder coated, passivated, or as required |
| Weight (approx.) | 12–18 kg per sector (varies with material and thickness) |
Our disc filter sector plates are manufactured using advanced CNC punching and laser cutting equipment, ensuring tight tolerances (±0.1mm) and consistent quality. Each plate undergoes rigorous inspection including flatness check, hole dimension verification, and material certification. The result is a product that fits perfectly into your existing filter system, reducing downtime and improving overall filtration efficiency.
For mineral processing plants, the benefits of using our sector plates include:
- Higher Filtration Capacity: Optimized open area and uniform holes allow faster liquid passage while retaining fine solids.
- Better Cake Release: Smooth surface and proper drainage design minimize sticking, leading to cleaner filter cakes and reduced moisture.
- Lower Operating Costs: Durable materials and coatings reduce replacement frequency, and the lightweight design eases handling during maintenance.
- Versatility: Suitable for a wide range of minerals including iron ore, copper, gold, coal, phosphate, and more.
As a manufacturer with annual export value between US$5 million and US$10 million, we have shipped to over 20 countries across North America, South America, Europe, Africa, and Asia. Our production capacity and flexible customization allow us to handle both small trial orders and large volume contracts. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery.
We are confident that our disc filter sector plate will meet or exceed your expectations. Contact us today to discuss your specific requirements, request a quotation, or order a sample. Our experienced team is ready to provide technical support and after-sales service, ensuring your satisfaction.
Frequently Asked Questions
-
What materials are available for the disc filter sector plate?
We offer stainless steel (304/316L), carbon steel, and polypropylene. The choice depends on the chemical environment and temperature of your slurry. We can also provide other materials upon request. -
Can you customize the hole pattern and size?
Yes, absolutely. You can provide a drawing or specify the required hole diameter, spacing, and arrangement. We can also produce slotted, round, or rectangular holes. -
How long is the lead time for a standard order?
For standard 1.2m diameter sector plates, the lead time is approximately 15-20 working days after order confirmation. Custom designs may require additional time for tooling and sample approval. -
What is the minimum order quantity (MOQ)?
Our MOQ is typically 10 pieces for standard sizes, but we can discuss smaller quantities for sample or trial orders. -
How do I ensure the sector plate fits my existing disc filter machine?
Please provide the brand, model, and dimensions of your filter. We can also manufacture based on a sample or technical drawing. Our team will verify compatibility before production. -
What packaging do you use for export?
We use sturdy wooden pallets or crates, with foam padding and plastic wrapping to prevent damage during transit. For large orders, steel frames are available. -
Do you offer any warranty?
We provide a 12-month warranty against manufacturing defects. Any issues arising from normal wear or improper use are not covered, but we offer technical support to address problems. -
Are your products tested for quality?
Yes, each batch undergoes dimensional inspection, material verification, and a flatness test. We also conduct a filtration performance test on sample plates if required.
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