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Reliable High Pressure Disc Filter Sector Plate for Mineral Processing – Made by Anping Boli (Since 1998)
As a trusted manufacturer with over 25 years of experience in wire mesh and filter products, Anping County Boli Hardware Wiremesh Products Factory is proud to present our High Pressure Disc Filter Sector Plate, crafted from premium 316L Stainless Steel and rated for 10 Bar operating pressure. This sector plate is specifically engineered for demanding mineral processing applications, such as ore dewatering, concentrate filtration, and tailings management. Its robust construction ensures long service life even under harsh chemical and abrasive conditions, while the precise hole pattern guarantees consistent filtration efficiency. By choosing Boli, you gain a partner who understands the rigorous requirements of the mining industry.
Key Features & Technical Specifications
- Material Excellence: Made entirely from 316L stainless steel, offering superior corrosion resistance against acids, alkalis, and chlorides commonly found in mineral slurries.
- High Pressure Capacity: Designed to withstand up to 10 Bar (145 psi) pressure, ensuring reliable performance in high-pressure disc filter systems.
- Precision Perforations: Holes are punched with CNC-controlled machinery, providing uniform diameter and spacing for consistent filtration and maximum flow rate.
- Customizable Dimensions: Available in various diameters, thicknesses, and hole patterns to match different disc filter models (e.g., Outotec, Larox, and other OEM brands).
- Reinforced Structure: Ribbed or flat design options with strong welding at joints, preventing deformation under high pressure and heavy load.
- Easy Installation: Pre-drilled bolt holes or slots align with standard filter sector mounting systems, reducing downtime during replacement.
- Wide Application: Suitable for iron ore, copper, gold, phosphate, coal, and other mineral concentrates.
| Parameter | Specification |
|---|---|
| Material | 316L Stainless Steel (UNS S31603) |
| Max Operating Pressure | 10 Bar (145 psi) |
| Hole Diameter Range | 0.5 mm – 5.0 mm (customizable) |
| Thickness | 1.5 mm – 4.0 mm (customizable) |
| Sector Size | Diameter: 500 mm – 2000 mm (customizable) |
| Open Area | Typically 30% – 60% (depending on hole pattern) |
| Surface Finish | Pickled & passivated or as required |
Why Choose Boli's High Pressure Disc Filter Sector Plate?
Our sector plates are manufactured using advanced punching and welding techniques, ensuring each plate meets strict quality standards. The 316L stainless steel composition provides excellent resistance to pitting and crevice corrosion, which is critical when processing acidic slurries. Additionally, the ability to withstand 10 Bar pressure allows for higher filtration throughput, reducing cycle times and improving overall plant efficiency. Customers benefit from longer service intervals, lower replacement costs, and consistent filter cake quality.
Real-world Benefits:
- Reduced Downtime: Robust construction minimizes breakage and deformation even under repeated high-pressure cycles.
- Energy Savings: Optimized hole pattern reduces pressure drop, allowing lower energy consumption for vacuum or pressure systems.
- Improved Filtration Efficiency: Uniform holes ensure even cake formation and low moisture content in the final product.
- Easy Maintenance: Smooth surface reduces cake adhesion, making cleaning faster and easier.
Frequently Asked Questions (FAQ)
Q1: What makes 316L stainless steel better than 304 for mineral processing?
A: 316L contains molybdenum, offering superior resistance to chlorides and acidic environments. In mineral processing, slurries often contain chloride ions or sulfuric acid, making 316L the preferred choice for longer lifespan.
Q2: Can you customize the hole pattern to match my existing disc filter?
A: Yes, we can produce any hole diameter, spacing, and pattern (staggered, straight, etc.) according to your drawings or sample. We also offer sector plates with tapered holes for improved discharge.
Q3: What is the typical lead time for a custom order?
A: For standard sizes, lead time is 15–20 days after deposit. For custom designs, it may take 25–35 days depending on complexity and quantity. We work with you to meet urgent schedules when possible.
Q4: How do you ensure the plates can withstand 10 Bar pressure without cracking?
A: Our plates are manufactured from high-quality 316L sheet with precise welding. We perform a pressure test on each batch to verify the 10 Bar rating. Additionally, we can reinforce the sector with ribs or thicker material upon request.
Q5: Do you provide samples for testing before bulk order?
A: Yes, we offer sample plates (usually 1–2 pieces) at cost price. Shipping is negotiable. This allows you to evaluate fit, filtration performance, and durability under your actual operating conditions.
Q6: What is the minimum order quantity (MOQ)?
A: Our MOQ is generally 10 pieces for standard sizes, but we can discuss smaller quantities for trial orders. Larger orders receive volume discounts.
Q7: How do you pack the sector plates for export?
A: Each plate is individually wrapped with protective foam or cardboard, then packed in sturdy wooden crates to prevent damage during transit. We can also customize packaging per your requirements.
Q8: Can you provide certificates of material or quality?
A: Yes, we can provide a mill test certificate for the 316L stainless steel, as well as an inspection report for dimensions and pressure test results. Please specify your requirements when ordering.
Trust Anping Boli – Your Reliable Partner Since 1998
With an annual export value of US$5–10 million and a presence in over 15 major markets including North America, South America, Europe, Africa, and Oceania, Anping County Boli Hardware Wiremesh Products Factory has built a reputation for quality and reliability. Our factory in Hengshui, Hebei, China, is equipped with modern production lines and a rigorous quality control system. We ship from major ports (Tianjin, Qingdao, Shanghai, Foshan) to ensure fast delivery worldwide. By choosing our High Pressure Disc Filter Sector Plate, you are investing in a product that combines decades of manufacturing expertise with the latest filtration technology. Contact us today for a quote or technical consultation – let us help optimize your mineral processing operations.
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