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Help Center304 Stainless Steel Disc Filter Sector Plate for Mineral Processing, 0.5mm Precision
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As a dedicated manufacturer with over 25 years of experience in wire mesh and filter products, Anping County Boli Hardware Wiremesh Products Factory proudly presents our 304 Stainless Steel Disc Filter Sector Plate for mineral processing, engineered with a precise 0.5mm filtration accuracy. Our factory, established in 1998, has consistently delivered high-quality filtration solutions to global markets, including North America, Europe, and Southeast Asia. This sector plate is designed to optimize solid-liquid separation in demanding mineral processing environments, offering exceptional durability, corrosion resistance, and consistent performance. With an annual export value of US$5-10 million, we ensure that every product meets rigorous quality standards.
The disc filter sector plate is a critical component in vacuum disc filters, widely used in dewatering processes for minerals like iron ore, copper, zinc, and coal. Crafted from premium 304 stainless steel, our sector plate withstands abrasive slurries and acidic conditions, extending service life and reducing maintenance downtime. The 0.5mm precision ensures efficient capture of fine particles while maintaining high throughput. Below we detail the key features, technical specifications, and benefits that make this product a reliable choice for your mineral processing operations.
Key Features & Technical Specifications
- Material: High-grade 304 stainless steel, offering excellent corrosion resistance and mechanical strength in harsh mineral processing environments.
- Filtration Precision: 0.5mm aperture size, designed for optimal separation of fine solids from liquids, ensuring high cake solids content and clear filtrate.
- Design: Sector-shaped plate with uniform slot distribution, maximizing effective filtration area and minimizing pressure drop.
- Customization: Available in various dimensions (diameter, thickness, slot width) to fit different disc filter models. Custom drilling patterns and slot configurations are supported upon request.
- Surface Finish: Smooth, burr-free edges to prevent filter cloth damage and ensure easy installation. The surface is passivated for enhanced corrosion resistance.
- Packaging: Securely packed in export-grade wooden crates to prevent deformation during transit.
| Parameter | Value |
| Material Grade | 304 Stainless Steel (SUS304) |
| Slot Width (Precision) | 0.5 mm (customizable: 0.3–1.0 mm) |
| Thickness | 1.2 mm – 2.5 mm (optional) |
| Diameter | Custom (e.g., 1200 mm, 1500 mm, 1800 mm) |
| Open Area | ≥ 45% (depending on slot pattern) |
| Operating Temperature | -20°C to 400°C |
| Application | Mineral dewatering, coal washing, chemical processing, wastewater treatment |
Advantages & Customer Benefits
- Enhanced Durability: 304 stainless steel resists rust and chemical attack, reducing replacement frequency and lowering total cost of ownership.
- High Filtration Efficiency: The 0.5mm precision ensures consistent solids capture, improving product quality and reducing downstream processing load.
- Easy Maintenance: Sector plates are designed for quick installation and removal, minimizing downtime during filter cloth replacement or cleaning.
- Custom Fit: We offer tailored dimensions and slot patterns to match your existing disc filter equipment, ensuring seamless integration.
- Increased Productivity: The high open area design maximizes filtration throughput, enabling faster dewatering cycles and higher plant capacity.
Our 304 Stainless Steel Disc Filter Sector Plate is manufactured using advanced CNC punching and laser cutting technology, ensuring precise slot dimensions and consistent quality across all batches. Each plate undergoes strict quality control checks, including dimensional inspection and surface finish verification. With our factory located in Hengshui, Hebei, we benefit from a robust supply chain and efficient logistics, shipping from Tianjin, Qingdao, Shanghai, and other ports. We have served clients across six continents, and our products are trusted by leading mineral processing companies worldwide.
Choose Anping County Boli Hardware Wiremesh Products Factory for your filtration needs. With over two decades of manufacturing expertise, an annual export value exceeding US$5 million, and a commitment to customer satisfaction, we provide reliable, cost-effective solutions. Contact us today to discuss your specific requirements and receive a competitive quote. Our team is ready to support you with technical advice and customized products.
Frequently Asked Questions (FAQ)
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Q: What is the main material of this disc filter sector plate?
A: The plate is made from high-quality 304 stainless steel, providing excellent corrosion resistance and durability in mineral processing environments. -
Q: Can the slot width be customized to other sizes?
A: Yes, besides the standard 0.5mm precision, we can customize slot widths from 0.3mm to 1.0mm to meet your specific filtration requirements. Please provide your desired dimensions. -
Q: What are the typical dimensions available?
A: Our sector plates are manufactured to customer specifications. Common diameters range from 1200mm to 1800mm, with thicknesses from 1.2mm to 2.5mm. We can also match your existing disc filter model. -
Q: How is the product packaged for export?
A: Each sector plate is individually wrapped and packed in sturdy wooden crates or pallets to prevent damage during long-distance shipping. We also use foam padding for added protection. -
Q: What is the lead time for a typical order?
A: Lead time depends on quantity and customization. For standard sizes, production typically takes 15–20 working days. Custom orders may require 25–30 days. We always confirm the schedule before order confirmation. -
Q: Do you offer samples for testing?
A: Yes, we can provide samples of the 304 stainless steel disc filter sector plate for evaluation. Sample cost and shipping are negotiable. Please contact our sales team for details. -
Q: Can this sector plate be used for other applications besides mineral processing?
A: Absolutely. While designed for mineral dewatering, the plate is also suitable for chemical filtration, food processing, wastewater treatment, and any application requiring fine solid-liquid separation with 304 stainless steel. -
Q: Is there any minimum order quantity (MOQ)?
A: Our MOQ is typically 10 pieces for standard sizes, but we can be flexible for first-time customers or trial orders. Please discuss your needs with our team.
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