Corrugated Filter Element for Paint Booth Air Intake Pre-filter 10 Micron
Product Spotlights
As a professional manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory brings decades of expertise to the production of Corrugated Filter Element for Paint Booth Air Intake Pre-filter 10 Micron. Our corrugated filter elements are engineered to deliver consistent, high-efficiency filtration for paint booth air intake systems, ensuring optimal air quality and protecting downstream equipment. With an annual export value of US$5-10 million and a global presence across North America, Europe, Asia, and more, we are your trusted partner in industrial filtration solutions.
This pre-filter element is specifically designed to capture airborne particles as small as 10 microns, including dust, overspray, and other contaminants commonly found in paint booth environments. The corrugated structure increases the effective filtration surface area, providing extended service life and lower pressure drop compared to standard flat filters. Ideal for use as a first-stage pre-filter, it helps protect HEPA or final filters, reducing maintenance costs and improving overall system efficiency.
Key Features & Technical Specifications
- High Filtration Efficiency: 10 micron nominal rating, capturing the majority of paint booth contaminants.
- Corrugated Design: Increases surface area by up to 3x, allowing higher dust holding capacity and longer intervals between replacements.
- Low Initial Pressure Drop: Optimized for energy saving, reducing fan load and operational costs.
- Durable Construction: Made from high-quality synthetic fiber media, resistant to moisture and chemicals (optional treatments available).
- Customizable Dimensions: Available in various sizes to fit standard or custom paint booth air intake frames.
- Easy Installation: Lightweight and flexible, with optional frame materials (cardboard, aluminum, etc.).
- Wide Operating Temperature: Suitable for temperatures up to 80°C (higher on request).
| Parameter | Value |
|---|---|
| Filtration Grade | 10 micron (nominal) |
| Media Type | Synthetic fiber (polyester, optional fiberglass) |
| Structure | Corrugated/pleated |
| Standard Dimensions | Customizable (e.g., 24"x24"x1", 20"x20"x2", etc.) |
| Frame Material | Cardboard, aluminum, or plastic (optional) |
| Max Operating Temperature | 80°C (higher available upon request) |
| Initial Pressure Drop | Low (typically 20-40 Pa at rated airflow) |
Benefits for Your Paint Booth Operation
- Extended Final Filter Life: By capturing larger particles, the pre-filter reduces the load on downstream HEPA filters, extending their service life by up to 50%.
- Improved Air Quality: Ensures a cleaner environment inside the paint booth, reducing defects and rework.
- Cost Savings: Lower frequency of filter replacements and reduced energy consumption due to low pressure drop.
- Versatility: Suitable for both dry and wet spray booths, with optional water-resistant media.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have built a reputation for quality and reliability. Our factory is located in Hengshui, Hebei, China, a major production hub for wire mesh and filtration products. We export to markets worldwide, including North America, South America, Europe, Southeast Asia, Africa, and Oceania, with annual export sales reaching US$5-10 million. Our product lines are designed to meet diverse industrial requirements, and we offer flexible customization options to match your specific needs.
We are committed to providing cost-effective solutions without compromising on performance. Each corrugated filter element undergoes rigorous quality control to ensure consistent filtration efficiency and dimensional accuracy. Our dedicated team is ready to assist with technical support and fast shipping from major ports such as Tianjin, Qingdao, Shanghai, and Foshan.
Contact us today to discuss your paint booth filtration requirements. We offer sample testing, competitive pricing, and reliable delivery schedules. Let us help you improve your operation efficiency and product quality.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lifespan of this corrugated pre-filter element?
A: Lifespan depends on the dust load and operating conditions. In a typical paint booth environment, it can last from 1 to 3 months before replacement is needed. The corrugated design provides higher dust holding capacity, extending service intervals compared to flat filters. -
Q: Can I use this filter for water-based paint or solvent-based paint?
A: Yes, our standard synthetic media is suitable for both water-based and solvent-based paints. For applications with high humidity or solvent exposure, we can provide optional moisture-resistant or chemical-resistant media upon request. -
Q: Are custom sizes available?
A: Absolutely. We offer full customization of dimensions, thickness, frame material, and media type. Please provide your specific requirements for a tailored solution. -
Q: What is the pressure drop at different airflow rates?
A: The initial pressure drop is typically low, around 20-40 Pa at rated airflow (e.g., 2.5 m/s face velocity). For exact values, please refer to our technical datasheet or request a sample test. -
Q: Do you provide samples for testing?
A: Yes, we offer sample orders for evaluation. Contact our sales team with your specifications, and we can arrange shipment of a few pieces for testing purposes. -
Q: What is the maximum temperature this filter can withstand?
A: Standard material can handle up to 80°C continuously. For higher temperature applications (up to 150°C), we can supply specialized media. Please advise your operating temperature range. -
Q: How is the filter packaged for export?
A: Each filter is individually wrapped in plastic or cardboard, then packed in export-standard cartons or pallets. We ensure proper protection to prevent damage during long-distance shipping. -
Q: What is the MOQ (Minimum Order Quantity)?
A: For standard sizes, our MOQ is typically 100 pieces. For custom sizes, MOQ may vary. We are flexible and can discuss smaller quantities for trial orders.
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