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Help CenterCorrugated Filter Element for Industrial Dust Collection System Fine Filtration 5 Micron
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As a manufacturer founded in 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in producing high-performance corrugated filter elements designed for industrial dust collection systems. Our 5 micron fine filtration solution effectively captures airborne particles, ensuring cleaner air and compliance with stringent environmental standards. With over two decades of experience, we combine advanced manufacturing techniques with rigorous quality control to deliver reliable, long-lasting filtration products for diverse industrial applications.
Our corrugated filter element is engineered to maximize dust holding capacity while minimizing pressure drop. The unique corrugated structure significantly increases the filtration surface area, allowing for higher airflow rates and extended service life. This design is particularly effective in harsh environments such as cement plants, mining operations, woodworking shops, and chemical processing facilities. Each element is manufactured using premium materials and undergoes strict testing to ensure consistent performance.
Key Features & Benefits
- High Filtration Efficiency: 5 micron rating captures fine dust particles, protecting both equipment and worker health.
- Corrugated Design: Increases surface area by up to 50% compared to standard pleated filters, improving dust loading and reducing replacement frequency.
- Low Pressure Drop: Optimized airflow channels reduce energy consumption of dust collection fans.
- Durable Construction: Made from high-quality polyester fiber media reinforced with metal mesh for structural integrity.
- Wide Temperature Range: Operates effectively up to 80°C, suitable for many industrial processes.
- Easy Installation: Standard dimensions available; custom sizes can be produced to fit various OEM equipment.
- Cost-Effective: Longer service life means fewer replacements and lower maintenance costs.
Technical Specifications
| Parameter | Value |
|---|---|
| Filtration Grade | 5 Micron (99.9% efficiency for particles ≥5µm) |
| Media Material | Polyester Fiber (PES) + Metal Support Mesh |
| Operating Temperature | Continuous: ≤80°C; Peak: 100°C (short term) |
| Maximum Pressure Drop | 0.8 MPa (recommended replacement at 0.6 MPa) |
| Available Diameters | 100mm, 150mm, 200mm, 250mm (customizable) |
| Available Lengths | 300mm, 600mm, 900mm, 1200mm (customizable) |
| End Cap Options | Open end, closed end, or with gasket (custom) |
| Application Industries | Cement, Mining, Woodworking, Chemical, Food Processing, Pharmaceuticals |
Why Choose Boli?
With annual export value of US$5–10 million, our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. Our factory has been a trusted partner for industrial filtration since 1998, offering:
- Customization: Tailored dimensions, media types, and end cap configurations to meet your specific requirements.
- Consistent Quality: Every filter element is inspected for dimensional accuracy, pressure drop, and filtration efficiency before shipment.
- Competitive Pricing: Direct manufacturer pricing with no middlemen, ensuring cost savings for bulk orders.
- Reliable Logistics: Efficient shipping arrangements from multiple Chinese ports to minimize transit time.
Contact us today to discuss your dust collection needs. We provide free samples for qualification, technical support, and fast response. Let Boli be your partner in achieving cleaner air and operational efficiency.
Frequently Asked Questions
-
Q1: What is the main material of the filter element?
A: The media is made of high-quality polyester fiber (PES) with a metal support mesh, providing excellent dust holding capacity and durability. -
Q2: Can I get custom sizes for my equipment?
A: Yes, we offer fully customizable diameters, lengths, and end cap configurations. Please provide your specifications or a drawing for a quote. -
Q3: What is the typical lifespan of this filter element?
A: Lifespan depends on dust concentration and operating conditions. In average industrial environments, it can last 6-12 months before replacement. Regular maintenance (e.g., reverse pulse cleaning) can extend life. -
Q4: Is this filter element compatible with pulse jet cleaning systems?
A: Yes, the corrugated design supports efficient pulse jet cleaning, helping to dislodge dust and maintain low pressure drop. -
Q5: What is the filtration efficiency for particles smaller than 5 microns?
A: The filter is rated at 5 micron nominal with 99.9% efficiency for ≥5µm particles. For sub-micron particles, efficiency will be lower; we can recommend alternative media if required. -
Q6: Do you provide samples for testing?
A: Yes, we offer free samples (shipping cost may apply) for customer qualification. Contact us with your requirements. -
Q7: What are the payment terms?
A: Typically T/T (30% deposit, 70% before shipment) or L/C at sight. Other terms negotiable for long-term cooperation. -
Q8: How long is the delivery time?
A: For standard sizes, delivery is 15-20 days after order confirmation. Custom orders may take 25-30 days depending on quantity.
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