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Hairpin Stator Assembly Line

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Product Spotlights

Key Features:
EV Hairpin Stator Automated Production
High-Precision Servo-Controlled Assembly
Multi-Wire & Multi-Layer Stator Compatibility
MES/EMS Integration & Full Traceability
US$ 5000 ≥1 Unit
Key Specifications
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Automation:
Automatic
After-sales Service:
Overseas Service Center Available
Production continuity:
Continuous
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Shenzhen HONEST Intelligent Equipments Co., Ltd.
Verified Business License
Payment & Shipping
Payment Methods:
Port of Shipment:
Shenzhen
Delivery Detail:
30 days

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Automation Automatic
After-sales Service Overseas Service Center Available
Production continuity Continuous
Production Scores Multiple Varieties
Condition New
Transport Package Vacuum packaging and wooden crates
Trademark HONEST
Origin China

Hairpin Stator Assembly Line System

Hairpin Stator Assembly Line System is designed for new energy vehicle drive motors, generators, and other automotive motor applications. 

The line uses internationally renowned brand components for high reliability and stable performance. The servo system adopts bus control, and key components are processed with precision equipment to ensure accurate and consistent assembly. 

This fully automated system supports multi-wire, multi-layer stator production, including three-wire six-layer, four-wire eight-layer, and five-wire ten-layer configurations, adaptable to various EV motor designs. 

Intelligent functions include real-time production data traceability, MES/EMS integration, lifecycle management of key components, and facial recognition for operators. These features enhance production efficiency, quality control, and smart factory management.


Advantages

01 Reliably shapes and inserts insulation paper into the stator core, and the insertion and cutting length of the insulation paper are stable.

02 Realize the fully automatic production of three-wire six-layer, four-wire eight-layer, and five-wire ten-layer, and can produce up to 12 layers.

03 After the wire expanding, the consistent circumferential alignment of wire ends is guaranteed, which is convenient for the positioning of the wire ends in the subsequent process of twisting.

04 After the copper wire is cut flat, the cut ends are polished to obtain better laser welding quality.

05 The wire ends are welded with lasers, with high welding quality, high efficiency and good reliability.

06 BUSBAR automatically aligns and is positioned and assembled with the same fixture as the stator to ensure the stability of the assembly.


Equipment Parameters

Function

parameter

Production efficiency

80 units/hour (CT45 seconds 6 layers 48 slots)

Voltage

AC three-phase 380V

Air Pressure

0.4-0.6MPa

Yield Rate

Above 99%

Power

450KW

Weight

14 tons

Utilization Rate

Whole line ≥95%

Control Mode

PLC bus control

Application fields

New energy vehicle drive motor


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Product Tags: hairpin motor , hairpin stator , hairpin stator assembly line

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Shenzhen HONEST Intelligent Equipments Co., Ltd.
Verified Business License
Business Type
Manufacturer
Year Established
2007
Annual Export Value
Above US$100 Million
Total Employees
501 - 1000 People
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