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Help CenterSteel Wire Mesh Skeleton HDPE High Pressure Composite Pipe Energy-Saving Production Line With Single-Screw Extruder
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a leading manufacturer specializing in wire mesh and composite pipe production lines. Our Steel Wire Mesh Skeleton HDPE High Pressure Composite Pipe Energy-Saving Production Line with Single-Screw Extruder is designed to deliver reliable, high-performance pipes for demanding applications. With over two decades of experience and annual export value exceeding US$5 million, we ensure that every production line meets rigorous quality standards, offering you a cost-effective solution for producing robust composite pipes.
This production line integrates a single-screw extruder with advanced energy-saving technology, enabling efficient processing of HDPE and steel wire mesh. The resulting pipes combine the flexibility of HDPE with the strength of steel wire mesh, making them ideal for high-pressure fluid transport in water supply, oil and gas, mining, and irrigation systems. The line is fully customizable to suit different pipe diameters and thicknesses, ensuring you get exactly what your project requires.
Key Features & Advantages
- High Strength & Durability: The steel wire mesh skeleton provides excellent burst pressure resistance, while HDPE offers corrosion resistance and long service life.
- Energy-Saving Design: Optimized screw geometry and barrel heating system reduce energy consumption by up to 20% compared to conventional extruders.
- Precise Control: PLC touch screen system allows easy adjustment of temperature, speed, and tension, ensuring consistent pipe quality.
- Versatile Production: Capable of producing pipes with diameters from DN50 to DN400, with customizable wall thickness and mesh density.
- Low Maintenance: High-quality components including stainless steel screws and wear-resistant barrels minimize downtime.
- Quick Die Change: Modular die design enables fast changeover between different pipe sizes, increasing production flexibility.
Technical Specifications (Typical Model)
| Parameter | Value |
| Extruder Screw Diameter | 120 mm |
| L/D Ratio | 28:1 |
| Max Output | 250 kg/h |
| Heating Zones | 6 zones |
| Pipe Diameter Range | DN50 – DN400 |
| Working Pressure | Up to 2.5 MPa (depending on pipe design) |
| Line Speed | 1 – 5 m/min (adjustable) |
Customer Benefits
- Lower Operating Costs: Energy-saving features reduce electricity consumption, directly improving your profit margin.
- High Output Quality: Uniform wall thickness and strong bonding between HDPE and steel mesh ensure pipes meet international standards.
- Easy Operation: User-friendly interface with auto-diagnosis reduces training time and operator error.
- Global Support: We ship to major ports including Tianjin, Qingdao, Shanghai, and Foshan, with fast delivery and after-sales service.
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory has exported to North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. Our annual export value of US$5–10 million reflects our commitment to quality and customer satisfaction. We offer comprehensive technical support, installation guidance, and spare parts supply to ensure your production line runs smoothly.
Contact us today to discuss your specific requirements. Our team will provide a tailored solution, competitive pricing, and reliable after-sales service. Choose Boli for your composite pipe production line and experience the difference of two decades of expertise.
Frequently Asked Questions
Q1: What raw materials are suitable for this production line?
A: The line is designed for HDPE (high density polyethylene) and steel wire mesh. You can use virgin or recycled HDPE, but we recommend virgin material for high-pressure applications.
Q2: Can the production line make pipes with different diameters?
A: Yes, the line is equipped with interchangeable die heads to produce pipes from DN50 to DN400. Changeover takes about 30–60 minutes.
Q3: What is the energy consumption compared to traditional lines?
A: Our energy-saving single-screw extruder typically reduces power consumption by 15–20% due to optimized screw design and insulation. Exact savings depend on operating conditions.
Q4: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and training for your operators. Remote technical support is also available upon request.
Q5: What is the warranty period?
A: We provide a standard 12-month warranty for the entire production line, excluding consumable parts. Extended warranty options are available.
Q6: How long does it take to deliver after order?
A: Typically 30–45 days after receiving deposit, depending on customization requirements. We can provide a detailed schedule upon inquiry.
Q7: Can the line be used for producing other types of composite pipes?
A: The line is specifically designed for steel wire mesh reinforced HDPE pipes. However, with minor modifications, it can also produce other mesh-reinforced pipes (e.g., fiberglass) – please consult our engineers.
Q8: What certifications do your products have?
A: Our production lines are manufactured according to international quality standards. Specific certifications can be provided upon request based on your target market requirements.
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