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Help CenterHigh-Strength Steel Wire Mesh Skeleton Composite Pipe Extrusion Equipment for HDPE
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer with over 20 years of experience in wire mesh and composite pipe equipment. Our High-Strength Steel Wire Mesh Skeleton Composite Pipe Extrusion Equipment for HDPE is designed to produce robust, corrosion-resistant pipes that combine the flexibility of HDPE with the structural integrity of a steel wire mesh skeleton. This equipment is ideal for producing high-pressure pipes used in water supply, gas distribution, mining, and chemical transportation, offering superior performance and long service life.
The machine integrates advanced extrusion technology with precise wire mesh forming and welding, ensuring a seamless bond between the HDPE layers and the steel skeleton. It is suitable for diameters ranging from 50mm to 800mm, and can be customized to meet specific production requirements. With a production capacity of up to 500 kg/h, this equipment is engineered for high efficiency and low energy consumption.
Key Features & Technical Specifications
- High-Strength Steel Wire Mesh Skeleton: The welded wire mesh provides excellent hoop strength and burst resistance, allowing the pipe to withstand high internal pressure.
- Advanced HDPE Extrusion System: Equipped with a high-performance single-screw extruder, ensuring uniform plasticization and stable output.
- Precise Mesh Forming & Welding Unit: Automatic wire mesh forming and resistance welding ensure consistent mesh structure and strong bonding.
- Dual-Layer HDPE Coating: Inner and outer HDPE layers provide corrosion resistance, smooth flow, and protection against chemicals.
- PLC Touch Screen Control: User-friendly interface with real-time monitoring of temperature, pressure, speed, and production data.
- Energy-Efficient Drive System: Variable frequency drive (VFD) reduces energy consumption and allows precise speed adjustment.
- Spray Cooling & Water Tank System: Efficient cooling ensures uniform solidification and high productivity.
- Haul-off & Cutting Unit: Synchronized caterpillar haul-off and automatic planetary cutter provide accurate length cutting.
Technical Parameters (Typical)
| Parameter | Specification |
| Pipe Diameter Range | 50 mm – 800 mm |
| Extruder Screw Diameter | 90 mm – 150 mm (optional) |
| Extrusion Capacity | 200 – 500 kg/h |
| Wire Mesh Material | High-strength steel wire (galvanized or stainless) |
| Mesh Opening | 5 mm – 20 mm (customizable) |
| Total Power | 150 kW – 350 kW |
| Cooling System | Spray cooling + water tank |
| Control System | PLC + touch screen |
Advantages & Customer Benefits
- Superior Strength: The steel wire mesh skeleton provides up to 3 times higher burst pressure compared to standard HDPE pipes, making it ideal for high-pressure applications.
- Corrosion & Chemical Resistance: HDPE inner and outer layers protect against acidic, alkaline, and saline environments, extending service life.
- Smooth Internal Surface: Low friction coefficient reduces pressure loss and improves flow efficiency.
- Lightweight & Flexible: Easier to transport and install than traditional steel pipes, reducing labor and equipment costs.
- Cost-Effective: Lower material and maintenance costs compared to metal pipes, with long-term reliability.
- Customizable Production: Diameter, wall thickness, mesh density, and pipe length can be tailored to client specifications.
- High Productivity: Continuous extrusion line with minimal downtime ensures high output and profitability.
Trust Anchoring: As a factory established in 1998, Anping County Boli Hardware Wiremesh Products Factory has been supplying high-quality equipment to global markets for over two decades. With an annual export value of US$5 million to US$10 million, our products are trusted by customers in North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Our experienced team provides comprehensive after-sales support, including installation guidance, training, and spare parts supply. We are confident that our High-Strength Steel Wire Mesh Skeleton Composite Pipe Extrusion Equipment will meet your production demands with excellence. Contact us today for a quotation or technical consultation.
Frequently Asked Questions
1. What is the maximum pipe diameter this equipment can produce?
Our standard model can produce pipes from 50 mm to 800 mm in diameter. Larger diameters (up to 1200 mm) are available as a customized option.
2. Can the steel wire mesh be made of stainless steel?
Yes, we offer both galvanized steel wire and stainless steel wire options. The choice depends on the required corrosion resistance and application environment.
3. What is the typical production speed of the line?
The production speed varies with pipe diameter and wall thickness. For a 200 mm diameter pipe, the line speed can reach 1.5–2 meters per minute, giving an output of approximately 300–400 kg/h.
4. Do you provide installation and training services?
Yes, we offer on-site installation supervision and operator training for all our equipment. Remote technical support is also available.
5. What raw materials are required for HDPE pipe production?
We recommend using HDPE resin (PE80 or PE100 grade) and high-strength steel wire. We can also advise on reliable suppliers if needed.
6. How long is the warranty period?
Our standard warranty is 12 months from the date of delivery. Extended warranty options are available upon request.
7. Can this equipment produce dual-layer or multi-layer composite pipes?
Yes, the system can be configured with co-extrusion to produce multi-layer pipes with different materials or colors for inner and outer layers.
8. What is the power consumption of the machine?
The total installed power ranges from 150 kW to 350 kW depending on the configuration. Actual consumption is typically 60–70% of the rated power during continuous operation.
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