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Help CenterHigh-Efficiency Energy-Saving Steel Wire Mesh Skeleton Reinforced HDPE High Pressure Pipe Extrusion Machine With Single Screw Extruder
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over two decades of expertise in wire mesh and extrusion equipment. Our High-Efficiency Energy-Saving Steel Wire Mesh Skeleton Reinforced HDPE High Pressure Pipe Extrusion Machine is designed to produce superior reinforced pipes that combine the corrosion resistance of HDPE with the strength of steel wire mesh. This machine is the ideal solution for demanding applications such as high-pressure water supply, gas distribution, and industrial fluid transport, offering exceptional durability and cost-effectiveness.
With an annual export value of US$5-10 million and shipping ports including Tianjin, Qingdao, Shanghai, and Foshan, we serve clients across North America, South America, Europe, Asia, Africa, and Oceania. Our single-screw extruder configuration ensures stable processing, high output, and energy savings, while the steel wire mesh reinforcement provides unmatched burst strength. Read on to discover how this machine can elevate your pipe production capabilities.
Key Features & Technical Specifications
- Energy-Efficient Single Screw Extruder: Designed with optimized screw geometry and L/D ratio, reducing power consumption by up to 15% compared to conventional models. Lower energy costs without compromising throughput.
- Steel Wire Mesh Skeleton Reinforcement: Integrates a continuous steel wire mesh layer during extrusion, creating a pipe that withstands high internal pressure (up to 2.5 MPa or more) while maintaining flexibility.
- High Production Capacity: Output ranges from 50 kg/h to 500 kg/h depending on the screw diameter (65mm to 120mm) and pipe size, ensuring scalability for different project scales.
- Precise Temperature Control: Multi-zone PID temperature controllers maintain stable heating zones, ensuring consistent melt quality and reducing material waste.
- Durable Components: The extruder barrel and screw are made of nitrided alloy steel, hardened and wear-resistant for long service life. The gearbox is designed for heavy-duty continuous operation.
- Advanced Die Head & Cooling System: Customized die heads for steel wire mesh reinforced pipes, combined with a vacuum calibration tank and water cooling bath, achieve precise outer diameter and wall thickness tolerances.
- User-Friendly PLC Control: Optional Siemens or similar PLC system with touch screen interface for monitoring and adjusting parameters like screw speed, temperature, and line speed.
- Flexible Customization: Available in various models to produce pipes from 20mm to 630mm outer diameter, with wall thickness from 2mm to 20mm. Color and packaging can be tailored to your requirements.
Technical Parameters (Typical Model)
| Parameter | Value |
|---|---|
| Screw Diameter | 90 mm |
| L/D Ratio | 30:1 |
| Motor Power | 45 kW (AC variable frequency drive) |
| Max Output | 200 kg/h (for PE80/PE100) |
| Pipe Diameter Range | 50 – 200 mm |
| Wire Mesh Layer | Double-layer, 30° braided angle |
| Heating Zones | 5 zones (extruder + die head) |
| Cooling Length | 6 meters (water bath) |
The above specifications are for a typical model. We can customize the screw diameter, motor power, cooling length, and control system to match your specific production needs. All machines undergo rigorous testing before delivery to ensure reliability and performance.
Advantages & Benefits for Your Business
- Energy Savings: Our patented screw design and inverter-driven motor reduce electricity consumption, lowering your operational costs by up to 20% compared to standard machines.
- Enhanced Pipe Strength: The steel wire mesh skeleton increases the pipe's pressure rating, making it suitable for high-pressure applications where plain HDPE pipes would fail. This reduces the need for thicker walls, saving material costs.
- Consistent Quality: With precise temperature control and stable extrusion, you get uniform wall thickness and smooth inner/outer surfaces, minimizing rejects and rework.
- Easy Operation & Maintenance: The PLC system provides real-time monitoring, and the modular design allows quick access to key components. Spare parts are readily available worldwide.
- Versatility: The same machine can produce both reinforced and non-reinforced HDPE pipes by simply changing the die head and wire mesh feeding mechanism. This flexibility allows you to adapt to market demands.
- Long Service Life: All wear parts are made of high-quality alloy steel, and the machine is built to run 24/7 with minimal downtime. Our factory provides comprehensive after-sales support.
Why Choose Anping Boli?
Since 1998, we have been dedicated to manufacturing top-quality wire mesh products and extrusion machinery. Our factory is located in Hengshui, Hebei – the wire mesh capital of China. We have exported to over 30 countries across North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value of US$5-10 million. Our team of engineers can provide on-site installation, training, and technical support. We offer a 1-year warranty on all machines and fast delivery of spare parts. By choosing our machine, you are partnering with a reliable manufacturer that prioritizes quality and customer satisfaction.
We invite you to contact us for a quotation, technical drawing, or a trial run. Our sales team is ready to assist you in selecting the right model for your production capacity and budget. Experience the difference of a high-efficiency, energy-saving extrusion line from Anping Boli.
Frequently Asked Questions
-
Q: What is the maximum pressure rating of the produced pipes?
A: The pressure rating depends on the pipe diameter, wall thickness, and wire mesh density. Typically, our reinforced pipes can withstand pressures from 1.0 MPa to 2.5 MPa (PN10-PN25). Custom designs can achieve higher ratings. -
Q: Can I use this machine to produce plain HDPE pipes without reinforcement?
A: Yes, by removing the wire mesh feeding unit and using a standard die head, the machine can produce plain HDPE pipes. However, the energy-saving features remain beneficial. -
Q: What is the minimum order quantity (MOQ)?
A: Our MOQ for this extrusion machine is 1 set. We also offer flexible payment terms (30% deposit, 70% before shipment) and accept L/C or T/T. -
Q: Do you provide installation and training services?
A: Yes, we can send an engineer to your site for installation, commissioning, and training. Alternatively, we provide detailed manuals and video instructions. -
Q: How long is the delivery time?
A: Standard delivery time is 30-45 days after receiving the deposit, depending on the model and customization. For urgent orders, we can expedite production. -
Q: What raw materials are required?
A: HDPE pellets (PE80/PE100) and galvanized or stainless steel wire. We can recommend suitable material suppliers if needed. -
Q: Can the machine be integrated with a downstream pipe winding or cutting system?
A: Absolutely. We can provide a complete line including a haul-off, cutter, and stacker. Just let us know your requirements. -
Q: What certifications does your machine have?
A: Our machines are manufactured according to international quality standards. Specific certifications (e.g., CE, ISO) can be obtained upon request, subject to your market requirements.
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