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Help CenterCorrugated Plate Heat Exchanger for Fruit Juice Concentration in Beverage Production Lines, Food Grade
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015 with a factory spanning 10,000-30,000 square meters and over 200 skilled employees, we are proud to introduce our Corrugated Plate Heat Exchanger for Fruit Juice Concentration in Beverage Production Lines. This food-grade equipment is engineered to deliver superior thermal efficiency, ensuring your fruit juice concentration process is both energy-saving and gentle on product quality. With our annual export value exceeding US$10 million, we serve global markets across North America, Europe, Asia, and beyond, providing reliable solutions for the beverage industry.
Our corrugated plate heat exchanger is specifically designed for fruit juice concentration, utilizing advanced corrugated plate technology to maximize heat transfer surface area while minimizing fouling. The food-grade stainless steel construction (304 or 316L) meets strict hygiene standards, making it ideal for handling acidic juices like orange, apple, and grape. The plates are arranged in a counter-current flow configuration, ensuring efficient heat exchange even at low temperature differences. This results in reduced energy consumption and preserved flavor, aroma, and nutritional content of the juice.
Key Features & Technical Specifications
- High Heat Transfer Coefficient: Corrugated plate design creates turbulent flow, achieving up to 5 times higher efficiency than traditional shell-and-tube exchangers.
- Compact Design: Space-saving footprint with high capacity per unit volume, ideal for limited production floors.
- Easy Maintenance: Modular plate assembly allows quick disassembly for cleaning and inspection, reducing downtime.
- Food-Grade Compliance: All wetted parts are made of FDA-approved materials, with certifications including HACCP, ISO9001, and QS9000.
- Adjustable Capacity: Plates can be added or removed to tailor heat transfer area to your specific production volume.
- Low Pressure Drop: Optimized channel geometry minimizes pressure loss, reducing pump energy consumption.
| Parameter | Value |
|---|---|
| Material | Stainless Steel 304 / 316L (Food Grade) |
| Max Operating Pressure | 1.0 MPa (10 bar) |
| Max Operating Temperature | 150°C (302°F) |
| Plate Thickness | 0.5 – 0.8 mm |
| Gasket Material | EPDM / NBR / Viton (Food Grade) |
| Connection Size | DN20 – DN150 (Customizable) |
Benefits for Your Beverage Production
By integrating our corrugated plate heat exchanger into your fruit juice concentration line, you can achieve higher product yield and consistent quality. The gentle heat transfer minimizes thermal degradation, preserving natural sugars and vitamins. The compact design allows for easy retrofitting into existing systems, while the modular construction reduces spare parts inventory. Additionally, the low pressure drop contributes to lower operating costs, and the easy-to-clean surfaces support compliance with strict food safety regulations such as HACCP and ISO22000.
Our team at Qingdao Conqinphi has successfully delivered solutions to beverage plants in over 30 countries, including major markets in North America, Europe, and Southeast Asia. With a dedicated R&D department and a quality management system certified to ISO9001, ISO14000, and OHSAS18001, we ensure every heat exchanger meets rigorous international standards. Our factory's annual export value of US$10-50 million demonstrates our global reach and reliability.
Frequently Asked Questions (FAQ)
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Q: Can this heat exchanger handle high-viscosity fruit concentrates?
A: Yes, the corrugated plate design creates turbulent flow that effectively handles viscous fluids like concentrated juice. However, we recommend consulting our engineers for specific viscosity and particle size limits. -
Q: Is the equipment suitable for CIP (Clean-in-Place) cleaning?
A: Absolutely. The plates are designed with smooth surfaces and minimal dead zones, allowing efficient CIP cleaning. We can provide detailed cleaning protocols upon request. -
Q: What certifications are available for this product?
A: Our heat exchangers are manufactured under HACCP, ISO9001, QS9000, and other food safety management systems. Specific certifications (e.g., 3-A, FDA) are available upon request for an additional fee. -
Q: What is the typical lead time for a custom order?
A: For standard configurations, lead time is 2-4 weeks. Custom designs (e.g., special plate materials or gasket types) may require 4-8 weeks depending on complexity. -
Q: Can I replace the gaskets myself?
A: Yes, the gaskets are designed for easy field replacement. We provide a gasket replacement kit and detailed instructions. No special tools are required. -
Q: What is the maximum number of plates in one unit?
A: Our standard frame can accommodate up to 200 plates, but we can design larger frames for high-capacity applications. Contact us for a customized solution. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer remote technical support and on-site commissioning services for international clients. Our team can also provide training for your operators. -
Q: How does this compare to a tubular heat exchanger for juice concentration?
A: Corrugated plate heat exchangers offer higher heat transfer efficiency, a smaller footprint, and easier maintenance compared to tubular designs. They are ideal for applications where product quality and energy savings are priorities.
Trust Qingdao Conqinphi – your reliable partner in beverage processing. With over 9 years of manufacturing experience, a 10,000+ sqm factory, and a workforce of 300 dedicated professionals, we are committed to delivering high-quality, food-grade heat exchangers that meet your exact requirements. Our presence in global markets (North America, Europe, Africa, Oceania, and Asia) is a testament to our product excellence and customer service. Contact us today to discuss your fruit juice concentration needs and receive a customized quotation.
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