Corrugated Plate Heat Exchanger for Fruit Juice Concentration, 1-Year Warranty, Mill Test Report Available
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015 with a factory size of 10,000–30,000 square meters and over 200 skilled employees, we take pride in delivering high-performance heat exchange solutions. Our Corrugated Plate Heat Exchanger for Fruit Juice Concentration is designed to maximize thermal efficiency while ensuring product quality and hygiene. With a 1-year warranty and a mill test report available upon request, this heat exchanger offers reliability and transparency for your juice concentration processes.
The corrugated plate design promotes turbulent flow, significantly enhancing heat transfer coefficients compared to traditional smooth plates. This results in faster concentration cycles and reduced energy consumption. The plates are made from food-grade stainless steel (304/316L), compliant with HACCP standards, ensuring no contamination of your fruit juice. The gaskets are available in NBR or EPDM materials, offering excellent resistance to fruit acids and high temperatures.
Key Features & Technical Specifications
- High Efficiency Corrugation: Creates increased surface area and turbulence, improving heat transfer by up to 30% compared to flat plates.
- Food-Grade Materials: All wetted parts are made of 304/316L stainless steel, suitable for acidic fruit juices (e.g., orange, apple, grape, pineapple).
- Easy Maintenance: The plate pack can be easily disassembled for cleaning and inspection, reducing downtime.
- Compact Design: Saves valuable floor space in your production facility.
- 1-Year Warranty: Covers manufacturing defects, with mill test reports provided for each batch of plates.
- Customizable Configuration: Number of plates, connection sizes, and gasket materials can be tailored to your specific process requirements.
| Parameter | Range (Standard) | Remarks |
|---|---|---|
| Heat Transfer Area | 1 – 500 m² | Customizable |
| Plate Thickness | 0.5 – 0.8 mm | 316L available |
| Design Pressure | Up to 1.0 MPa | Higher on request |
| Design Temperature | -20°C to 150°C | Depends on gasket |
| Connection Size | DN25 – DN150 | Threaded/Flanged |
| Gasket Material | NBR / EPDM / Viton | Food-grade options |
Advantages for Fruit Juice Concentration
- Minimized Fouling: The corrugated pattern induces high shear stress, reducing deposit formation on plate surfaces, which is critical for viscous juices.
- Gentle Heat Treatment: Short contact time and precise temperature control preserve the natural flavor, color, and nutrients of the fruit juice.
- Low Pressure Drop: Optimized channel geometry ensures efficient flow without excessive pumping energy.
- Sanitary Design: Smooth surfaces and full drainability facilitate cleaning-in-place (CIP) procedures, meeting hygiene requirements.
Why Choose Qingdao Conqinphi? Our company has an annual export value of US$10–50 million, serving markets across North America, South America, Europe, Asia, and Africa. We hold multiple certifications including ISO9001, HACCP, OHSAS18001, and TS16969, demonstrating our commitment to quality and safety. With a dedicated team of 201–300 employees and a factory spanning 10,000–30,000 m², we have the capacity to produce reliable heat exchangers for large-scale juice concentration projects. Every unit comes with a 1-year warranty and a mill test report for traceability. Contact us today to discuss your custom requirements!
Frequently Asked Questions (FAQ)
-
Q: Can this heat exchanger handle high-viscosity fruit juices like mango or banana?
A: Yes, the corrugated plate design is suitable for moderate to high viscosity juices. However, we recommend consulting our engineers for specific viscosity values to ensure optimal plate gap and pressure drop. -
Q: What is the typical cleaning procedure?
A: The unit can be cleaned using CIP (clean-in-place) with alkaline and acid solutions. The plates can also be disassembled for manual cleaning if needed. We provide a detailed cleaning guide. -
Q: Are the gaskets food-grade and resistant to fruit acids?
A: Yes, we offer NBR or EPDM gaskets that are food-grade and resistant to common fruit acids (citric, malic, tartaric). For highly acidic applications, Viton is available upon request. -
Q: What certifications does the product comply with?
A: Our manufacturing facility is ISO9001, HACCP, and OHSAS18001 certified. The heat exchanger itself can be designed to meet ASME, PED, or other standards per your requirement. The mill test report confirms material traceability. -
Q: What is the delivery time?
A: Standard units are shipped within 15–30 working days after order confirmation. Customized units may require 30–45 days. We ship from Qingdao port, China. -
Q: Is the warranty applicable for international shipments?
A: Yes, the 1-year warranty covers manufacturing defects, valid for all international customers. We provide technical support and spare parts during the warranty period. -
Q: Can I request a sample or trial unit?
A: We can provide a small-scale unit for pilot testing. Please contact our sales team to discuss the feasibility and terms. -
Q: How do I select the right size for my juice concentration line?
A: We need the following information: juice type, flow rate, inlet/outlet temperatures, desired concentration level, and available utilities. Our engineers will perform a thermal design to recommend the optimal number of plates and configuration.
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