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Help CenterCustomizable Tank Size Heavy-Duty Electrophoresis Line Agricultural Machinery Metal Component Processing
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Deqing Leixin Coating Equipment Co., Ltd., a specialized manufacturer established in 2011, brings you the Customizable Tank Size Heavy-Duty Electrophoresis Line designed for agricultural machinery metal component processing. With over a decade of expertise and a factory spanning 1,000–3,000 square meters, we deliver robust e-coating solutions that ensure superior corrosion resistance and uniform film thickness. Our electrophoresis line is engineered to handle heavy-duty agricultural parts such as tractor frames, plow blades, and harvester components, offering flexibility in tank dimensions to match your specific production requirements.
This system integrates advanced cathodic electrophoretic deposition (CED) technology, providing a seamless and environmentally friendly coating process. The customizable tank size allows you to process parts of varying lengths and shapes, from small brackets to large chassis, without compromising coating quality. Backed by our ISO9001-certified production, each unit is rigorously tested for reliability and performance, ensuring consistent output for your agricultural machinery manufacturing.
Key Features & Technical Specifications
Customizable Tank Dimensions: Length, width, and depth can be tailored to fit your production line – from 3m to 12m+ tanks available.
Heavy-Duty Construction: Reinforced steel frame with anti-corrosion lining, capable of supporting loads up to 5 tons per hanger.
High-Efficiency Rectifier: Integrated SCR or IGBT power supply with voltage range 0–400V, current up to 3000A, ensuring stable deposition.
Automated Conveyor System: Programmable logic controller (PLC) with touch-screen interface for precise speed control and cycle management.
Multiple Process Stages: Pre-treatment (degreasing, rinsing), electrophoretic painting, post-rinsing, and curing oven – all in one integrated line.
Energy-Saving Design: Low-temperature curing (140–160°C) reduces energy consumption by up to 20% compared to conventional systems.
Environmentally Friendly: Closed-loop water recycling and low VOC emissions, compliant with international environmental standards.
Optional Add-ons: Ultrasonic cleaning, automatic dosing, and remote monitoring system available upon request.
Technical Parameters (Standard Model)
| Parameter | Value |
| Tank Size (L×W×H) | Customizable (e.g., 6000×1200×1500 mm) |
| Coating Thickness | 18–35 μm (adjustable) |
| Conveyor Speed | 0.5–5 m/min (variable) |
| Curing Temperature | 140–180°C |
| Power Supply | 380V/50Hz, 3-phase (or custom) |
| Max Workpiece Weight | 5000 kg per hanger |
| Coating Color | Customizable (black, gray, etc.) |
| Certification | ISO9001 |
The heavy-duty design ensures minimal downtime even under continuous operation, while the customizable tank size allows you to process large agricultural machinery components that would be impossible in standard e-coating lines. Benefits include uniform coating coverage on complex geometries, excellent adhesion preventing rust and chipping, and reduced labor costs through automation.
Ideal for agricultural machinery manufacturers, this line enhances product durability and extends service life by protecting metal parts from harsh environments like moisture, chemicals, and UV exposure. With our PLC-based control system, operators can easily adjust parameters for different part batches, ensuring consistent quality across production runs.
Trust & Reliability
Deqing Leixin Coating Equipment Co., Ltd. has been serving global clients since 2011 with a dedicated team of 51–100 employees. Our factory occupies 1,000–3,000 square meters and produces an annual export value of US$1 million – US$1.5 million. We ship from Ningbo and Shanghai ports to major markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. Our ISO9001 certification guarantees consistent quality control from design to delivery. Over 100+ satisfied customers in the agricultural machinery sector trust our electrophoresis lines for their reliability and performance.
We offer comprehensive after-sales support including installation guidance, operator training, and spare parts supply. Our engineers are available for on-site commissioning upon request. Choose our customizable tank size heavy-duty electrophoresis line to elevate your agricultural metal component processing to the next level of efficiency and quality.
Contact us today for a tailored solution that meets your specific production needs. Let Deqing Leixin be your partner in durable coating excellence.
Frequently Asked Questions
Q1: What is the maximum workpiece size your electrophoresis line can handle?
A: The tank size is fully customizable. For example, we can design tanks up to 12 meters long, 2 meters wide, and 1.5 meters deep. Please provide your part dimensions for a tailored quote.
Q2: How long does it take to install and commission the line?
A: Typical installation and commissioning take 2–4 weeks, depending on the complexity and site conditions. We provide on-site technical support.
Q3: Is the coating line suitable for all types of agricultural metal parts?
A: Yes, it is designed for heavy-duty parts like tractor frames, tiller blades, harvester components, and more. The process is effective on steel, iron, and some aluminum alloys.
Q4: What is the typical coating thickness and uniformity?
A: The coating thickness is adjustable from 18 to 35 microns with a uniformity of ±5 microns across the part surface, ensuring excellent corrosion protection.
Q5: Do you offer training for our operators?
A: Yes, we provide comprehensive training at your facility or ours, covering operation, maintenance, and troubleshooting.
Q6: What are the energy consumption and environmental considerations?
A: Our system uses low-temperature curing and closed-loop water recycling. Energy consumption is typically 30–50 kWh per ton of parts, and VOC emissions are minimal, meeting international standards.
Q7: Can I integrate this line with my existing painting or assembly line?
A: Yes, the system is modular and can be customized to integrate with your existing conveyor and process flow. Our engineers will assess your layout.
Q8: What is the warranty period and after-sales support?
A: We offer a standard 12-month warranty from commissioning. Spare parts are available for long-term support, and our technical team is reachable via email or phone.
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