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Help CenterAutomatic Electrostatic Powder Coating Line, 380V, 16-Gun System, 30m/min Chain Speed, PLC
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Deqing Leixin Coating Equipment Co., Ltd., established in 2011, is a professional manufacturer specializing in powder coating solutions. With a factory spanning 1,000–3,000 square meters and a team of 51–100 skilled employees, we have been serving global markets including North America, Europe, Southeast Asia, and Africa. Our Automatic Electrostatic Powder Coating Line, 380V, 16-Gun System, 30m/min Chain Speed, PLC represents the pinnacle of efficiency and reliability, designed to meet the rigorous demands of modern industrial finishing. This advanced system ensures consistent, high-quality powder application while maximizing throughput and minimizing waste.
The 380V power supply provides stable operation across various industrial environments. The 16-gun system delivers uniform coverage even on complex geometries, while the 30m/min chain speed enables rapid processing without sacrificing coating quality. Integrated PLC control offers precise parameter adjustments, real-time monitoring, and automated fault detection, reducing operator intervention and enhancing production efficiency. Below are key technical specifications:
| Parameter | Value |
| Rated Voltage | 380V / 50-60Hz |
| Number of Electrostatic Guns | 16 (optional upgrade to 18) |
| Chain Speed | 0–30 m/min (adjustable) |
| Control System | PLC with touch screen HMI |
| Powder Recovery Efficiency | ≥95% (with cyclone + cartridge filter) |
| Applicable Workpiece Size | Up to 1.5m (L) x 0.8m (W) x 1.2m (H) |
| Coating Thickness Uniformity | ±5% deviation |
Key Features & Benefits:
- High Throughput: The 30m/min chain speed combined with a 16-gun setup ensures rapid coating of large volumes, ideal for production lines with continuous demand.
- Precision Control: PLC-based system allows operators to save multiple recipes, adjust voltage, powder flow, and gun positioning on the fly. Real-time data logging helps in quality traceability.
- Superior Coating Quality: Electrostatic technology ensures even powder distribution, reducing orange peel effect and improving adhesion. The system supports both thermoset and thermoplastic powders.
- Energy & Material Savings: Advanced powder recovery system recycles over 95% of overspray powder, cutting raw material costs significantly. The 380V drive system is designed for optimal energy consumption.
- Easy Maintenance: Modular design allows quick access to guns, filters, and conveyor components. Self-cleaning filters and automatic gun flushing reduce downtime.
- Safety Compliance: Equipped with emergency stop buttons, explosion-proof gun design, and grounding monitoring. Meets international safety standards.
Customization Options: The line can be tailored to specific production needs, including variable chain speed ranges, additional powder hoppers, and integration with pre-treatment ovens or curing tunnels. Our engineering team provides on-site installation support and training.
Trust & Credibility: Deqing Leixin has been ISO9001 certified, ensuring our manufacturing processes meet rigorous quality management standards. With an annual export value of US$1–1.5 million, we have successfully delivered powder coating lines to over 30 countries. Our dedicated after-sales team offers 24/7 technical support, remote diagnostics, and spare parts logistics from our warehouse in Huzhou, Zhejiang. Choose our automatic electrostatic powder coating line to elevate your production capability, reduce operational costs, and achieve consistent, brilliant finishes that impress your customers.
Frequently Asked Questions (FAQ):
-
Q: What is the maximum workpiece size that can be processed?
A: The standard configuration handles workpieces up to 1.5m length, 0.8m width, and 1.2m height. For larger parts, custom conveyor extensions are available. -
Q: Can this line be used for both powder and liquid coating?
A: It is designed specifically for electrostatic powder coating. For liquid coating, a separate system would be required. However, the conveyor and PLC can be adapted for multi-purpose use with additional modules. -
Q: How long does it take to change powder colors?
A: Thanks to the quick-change gun system and self-cleaning hoppers, color change can be completed within 10–15 minutes, minimizing production interruptions. -
Q: What is the recommended powder particle size for optimal performance?
A: Standard powder with particle size between 20–80 microns works best. We can adjust the gun parameters to accommodate finer or coarser powders upon request. -
Q: Does the system include a curing oven?
A: The basic line includes the powder booth, recovery system, conveyor, and control panel. Curing ovens and pre-treatment systems are available as optional add-ons. Please consult our sales team for a complete turnkey solution. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranty plans are available. -
Q: Do you provide installation and training?
A: Yes, our engineers can supervise installation on-site, and we provide comprehensive training for your operators and maintenance staff, both in-person and via remote support. -
Q: Is the system compatible with existing conveyor systems?
A: The PLC can be integrated with most standard conveyor drives. We recommend a site survey to ensure seamless compatibility.
Contact Us Today: Deqing Leixin Coating Equipment Co., Ltd. is ready to provide a customized quotation and technical proposal. With our ISO9001-certified manufacturing, experienced team, and global shipping through Ningbo or Shanghai ports, you can rely on us for a durable, efficient powder coating line that boosts your production. Inquire now to receive a detailed layout drawing and system configuration.
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