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Help CenterElectrolyzer Nickel Woven Screen, 0.18mm Wire, 20 Mesh, 0.9mm Thickness, 1.5m Length, 2-Year Warranty
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As a leading manufacturer of precision wire mesh since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Electrolyzer Nickel Woven Screen. Designed specifically for demanding electrolysis applications, this screen features a 0.18mm wire diameter, 20 mesh count, 0.9mm overall thickness, and a standard length of 1.5m. With a 2-year warranty, it offers exceptional durability and consistent performance for hydrogen production, water treatment, and chemical processing. Our extensive experience and annual export value of US$5-10 million ensure that every roll meets strict quality standards, backed by convenient shipping from Tianjin, Qingdao, Shanghai, and Foshan.
Key Features & Technical Specifications
Our nickel woven screen is engineered to deliver superior conductivity and corrosion resistance in alkaline electrolyzer environments. The precise 20 mesh construction provides an optimal balance between electrolyte flow and electrode surface area, enhancing reaction efficiency. Below are the critical parameters:
| Parameter | Value |
|---|---|
| Wire Diameter | 0.18 mm ±0.01 mm |
| Mesh Count | 20 mesh (20 openings/inch) |
| Overall Thickness | 0.9 mm (measured) |
| Open Area | Approximately 55% |
| Material Purity | ≥99.9% Nickel (Ni 200/201 grade) |
| Standard Length | 1.5 m (custom lengths available) |
| Width Options | 1m, 1.2m, 1.5m, or custom |
| Weave Type | Plain weave, double crimped for stability |
Product Advantages & Customer Benefits
- High Corrosion Resistance: Pure nickel withstands the strong alkaline environment (KOH/NaOH) common in electrolyzers, ensuring long service life without degradation.
- Uniform Mesh Structure: The 20 mesh count provides consistent aperture size, promoting even current distribution and reducing hotspots during electrolysis.
- Excellent Conductivity: Nickel’s low electrical resistivity minimizes energy loss, improving overall system efficiency.
- Precise Thickness: At 0.9mm, the screen offers enough rigidity to maintain shape while remaining flexible for easy installation in electrode frames.
- Customizable Dimensions: We can cut to your required width and length, with a minimum order quantity. Contact us for custom sizes.
- 2-Year Warranty: Our confidence in material quality and workmanship is backed by a full 2-year warranty against manufacturing defects.
Technical Performance & Quality Assurance
Our manufacturing process includes strict quality control from wire drawing to final weaving. Each roll is inspected for wire diameter tolerance, mesh count, and overall thickness using calibrated instruments. The nickel wire is sourced from reputable suppliers with purity certificates. The double-crimped weave ensures that the mesh openings remain square and stable even under tension. This screen is widely used in alkaline water electrolysis, chlor-alkali industry, and as a cathode/anode substrate in batteries.
Why Choose Anping Boli?
- Established in 1998, over 25 years of wire mesh manufacturing expertise.
- Annual export value between US$5 million and US$10 million, serving global markets including North America, Europe, Southeast Asia, Africa, and Oceania.
- Convenient port options: Tianjin, Qingdao, Shanghai, and Foshan for fast, cost-effective shipping.
- Professional team provides technical support, sample service, and custom solutions.
- Stringent quality control with traceability for each batch.
With our Electrolyzer Nickel Woven Screen, you invest in reliability and efficiency. The 2-year warranty offers peace of mind, while our decades of experience guarantee consistent quality. Contact us today to discuss your specific requirements, request a quote, or order samples. We are ready to support your electrolyzer projects with high-performance nickel mesh.
Frequently Asked Questions (FAQ)
- Can this screen be used for alkaline water electrolysis? Yes, pure nickel (≥99.9%) is excellent for alkaline environments (30% KOH at 80°C). The 20 mesh and 0.9mm thickness provide a good balance of flow and mechanical strength.
- What is the maximum operating temperature? Nickel can withstand temperatures up to 600°C in non-oxidizing conditions. For electrolyzer applications, typical operating temperatures are below 100°C, well within the safe range.
- Do you offer custom sizes? Yes, we can cut to your desired width and length. Minimum order quantity may apply. Please contact us with your requirements.
- How is the screen packaged? Each roll is wrapped in protective material (kraft paper, plastic film) and secured in a wooden crate or pallet for export to prevent damage during transit.
- Is the wire nickel or nickel-plated? It is solid nickel wire, not plated. The purity is ≥99.9% as per the material specification.
- What is the lead time? For standard sizes (1.5m length, 1m width), stock is available; lead time is 3-7 days. For custom orders, typically 10-15 days after order confirmation.
- Can you provide a Material Test Certificate? Yes, a mill test certificate for nickel purity is available upon request.
- What is the open area percentage? For 20 mesh with 0.18mm wire, the open area is approximately 55%. This promotes efficient gas bubble release and reduces electrolyte resistance.
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