0.15mm Wire Nickel Woven Mesh, 80 Mesh, for Electrolyzer Electrode Substrate
Product Spotlights
As a leading manufacturer based in Hengshui, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to the production of high-quality wire mesh since 1998. Our 0.15mm Wire Nickel Woven Mesh, 80 Mesh is specifically engineered for use as an electrode substrate in electrolyzers, offering exceptional corrosion resistance, electrical conductivity, and dimensional stability. With an annual export value exceeding US$5 million and a global presence spanning North America, Europe, Asia, and beyond, we deliver reliable solutions tailored to the demanding needs of the electrochemical industry.
This nickel woven mesh is manufactured from premium-grade nickel wire, ensuring consistent performance under harsh alkaline or acidic conditions common in electrolysis processes. The precise 80 mesh count combined with a 0.15mm wire diameter provides an optimal balance between open area and mechanical strength, making it an ideal substrate for coating catalysts or as a current collector. Below, we detail the key specifications and advantages that set our product apart.
Key Features & Technical Specifications
- Material: High-purity nickel (Nickel 200/201 grade) – exceptional corrosion resistance in alkaline electrolytes.
- Wire Diameter: 0.15mm (±0.005mm) – ensures fine structure for uniform current distribution.
- Mesh Count: 80 mesh (80 openings per linear inch) – provides adequate open area for electrolyte flow and gas release.
- Weave Type: Plain woven – tight, stable structure with minimal deformation under tension.
- Open Area: Approximately 45% – optimized for low electrical resistance and efficient mass transfer.
- Thickness: ~0.30mm (nominal) – suitable for roll-to-roll processing and coating.
- Customizable Dimensions: Width up to 1500mm, roll length as required – tailored to your production line.
- Surface Finish: Clean, oxide-free, and ready for catalyst deposition or direct use.
| Parameter | Value |
|---|---|
| Wire Diameter | 0.15 mm |
| Mesh Count | 80 per inch |
| Open Area | ~45% |
| Thickness (nominal) | 0.30 mm |
| Tensile Strength | ≥ 550 MPa |
| Electrical Resistivity | ~0.7 μΩ·m |
| Operating Temperature | Up to 400°C (in inert/reducing atmosphere) |
Advantages for Electrolyzer Electrode Substrate
- Excellent Corrosion Resistance: Nickel withstands the highly alkaline environment (e.g., KOH solution) used in alkaline water electrolyzers, ensuring long service life.
- Low Electrical Resistance: The high-conductivity nickel mesh reduces ohmic losses, improving overall electrolysis efficiency.
- High Mechanical Stability: The 0.15mm wire and plain weave deliver a robust structure that resists breakage during handling and assembly.
- Uniform Current Distribution: The precise mesh geometry promotes even current density across the electrode surface, enhancing catalyst utilization.
- Easy Coating & Processing: The clean, smooth surface allows for simple dip coating, electrodeposition, or sputtering of catalyst layers.
- Customizable Dimensions: We can cut or slit the mesh to match your electrode frame size, reducing waste and installation time.
Our manufacturing process includes strict quality control at every stage – from raw material inspection to final packaging. Each roll is visually inspected and tested for mesh count, wire diameter, and tensile strength to ensure consistent batch-to-batch performance. We also offer custom requirements such as narrower width, special edge finishing, or specific roll lengths to meet your exact production needs.
Why Choose Anping Boli?
With over 25 years of experience in wire mesh manufacturing and an annual export volume of US$5-10 million, Anping County Boli Hardware Wiremesh Products Factory has built a reputation for reliability and quality. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving clients in North America, South America, Europe, Southeast Asia, Africa, the Middle East, Oceania, and domestic markets. We understand the critical role that electrode substrate plays in electrolyzer performance, and we are committed to providing mesh that meets the highest standards of precision and durability.
We invite you to contact us for samples, technical datasheets, or a quotation. Our team can also assist with custom mesh specifications, including different wire diameters, mesh counts, and material grades (e.g., nickel alloy). Choose 0.15mm Wire Nickel Woven Mesh, 80 Mesh from Anping Boli – a trusted partner for your electrochemical applications.
Frequently Asked Questions
Q1: What is the typical purity of the nickel used in this mesh?
A: We use standard nickel 200/201 grade with nickel content ≥ 99.5%. Higher purity grades are available upon request.
Q2: Can this mesh be used for PEM electrolyzers as well?
A: While primarily designed for alkaline electrolyzers, the nickel mesh can also serve as a substrate in PEM systems under certain conditions, but we recommend verifying compatibility with the acidic environment.
Q3: What are the available roll widths and lengths?
A: Standard widths range from 0.5m to 1.5m, and lengths up to 30m per roll. Custom sizes are available with a minimum order quantity.
Q4: Is the mesh supplied with a coating or surface treatment?
A: The mesh is supplied in a clean, bare nickel finish. We can apply surface treatments such as roughening or activation treatments upon request.
Q5: How does the mesh perform under high current density?
A: The 0.15mm wire and 80 mesh offer low electrical resistance, typically supporting current densities up to 10 kA/m² in alkaline electrolyte with proper design.
Q6: Can you provide a sample for testing before bulk order?
A: Yes, we offer free samples (shipping cost to be covered) for evaluation. Please contact our sales team with your requirements.
Q7: What is the lead time for standard orders?
A: For standard specifications, lead time is 7-15 working days after order confirmation. Custom orders may require 15-25 working days.
Q8: Do you export to my country?
A: We export worldwide. Main markets include North America, South America, Europe, Asia, Africa, and Oceania. Please provide your shipping port for a precise quote.
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