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Help CenterCertified Nickel Woven Mesh for Electrolyzer, 0.15mm Wire, 80 Mesh, Standard Compliant
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer specializing in high-quality wire mesh solutions since 1998. Our Certified Nickel Woven Mesh for Electrolyzer is designed to meet the rigorous demands of modern electrolysis processes. With a wire diameter of 0.15mm and a precise 80 mesh count, this product delivers consistent performance, superior conductivity, and long-term durability. Backed by our extensive export experience (US$5–10 million annually) and global market reach, we provide a reliable solution for your electrolyzer applications.
This nickel woven mesh is engineered for efficient gas evolution and minimal voltage drop in alkaline or PEM electrolyzers. The high-purity nickel material ensures excellent corrosion resistance in harsh chemical environments, while the open area of 80 mesh optimizes electrolyte flow and bubble release. Whether you need custom widths, cut pieces, or rolls, our factory offers flexible manufacturing to suit your specific requirements.
Key Features & Benefits
- High Purity Nickel (Ni ≥ 99.9%) – Ensures low electrical resistance and excellent catalytic activity for hydrogen/oxygen evolution.
- 0.15mm Wire Diameter – Provides a balance between mechanical strength and flexibility, reducing material fatigue during thermal cycling.
- 80 Mesh (80 openings per inch) – Offers a large surface area for electrode reactions while maintaining adequate structural integrity.
- Corrosion Resistance – Withstands alkaline and acidic electrolytes, extending service life and reducing maintenance costs.
- Standard Compliant – Manufactured in accordance with industry norms for dimensional accuracy and material consistency.
- Customizable Options – Available in various widths (up to 2m), roll lengths, and edge treatments (selvedge, welded, or cut).
- Excellent Weldability – Suitable for spot welding or laser welding to electrode frames without cracking.
- Uniform Mesh Structure – Precision weaving ensures consistent pore size, promoting uniform current distribution.
Technical Specifications
| Property | Value |
| Material | Nickel 200/201 (Ni ≥ 99.9%) |
| Wire Diameter | 0.15 mm (±0.01 mm) |
| Mesh Count | 80 mesh (80 openings per inch) |
| Open Area | Approx. 36% (calculated) |
| Weave Type | Plain weave (optional twill) |
| Tensile Strength | ≥ 450 MPa (wire) |
| Standard Width | 1m, 1.2m, 1.5m (customizable) |
| Temperature Range | -200°C to +400°C (in oxidizing atmosphere) |
| Packaging | Rolls on cardboard cores, wrapped in protective film |
Application Advantages for Electrolyzers
- Enhanced Electrode Efficiency – The 80 mesh structure provides a high surface area-to-volume ratio, reducing overpotential and improving energy efficiency.
- Bubble Release – The open weave allows hydrogen and oxygen bubbles to detach easily, preventing gas blinding and maintaining stable current density.
- Chemical Compatibility – Nickel is highly resistant to caustic solutions (e.g., KOH, NaOH) and acidic electrolytes, making it ideal for both alkaline and PEM electrolyzers.
- Mechanical Stability – The 0.15mm wire diameter offers sufficient stiffness to withstand electrolyte flow without deformation, yet flexible enough for assembly.
- Customizable Dimensions – We can supply mesh in sheets, rolls, or pre-cut shapes to match your electrode frames, reducing on-site processing time.
- Consistent Quality – Every batch is inspected for mesh count, wire diameter, and material purity to ensure reliable performance.
Our nickel woven mesh is widely used in green hydrogen production, chlor-alkali plants, and electrochemical water treatment systems. With a proven track record of over 20 years, we have supplied mesh to clients across North America, Europe, Asia, and beyond. Our factory in Hengshui, Hebei, China, operates with modern weaving looms and strict quality control processes.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory is a certified manufacturer with a strong export record (US$5–10 million annually). We have shipped thousands of tons of wire mesh to markets worldwide, including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe. Our products are used in critical applications where failure is not an option. We are committed to providing on-time delivery, competitive pricing, and technical support for every order.
We understand that your electrolyzer project requires materials that meet both performance and regulatory standards. Our nickel woven mesh is manufactured to comply with applicable industry specifications, and we can provide test certificates upon request. Whether you need a small trial roll or a large-volume shipment, we are ready to serve you.
Contact us today to discuss your specific requirements. Our team can help you select the correct mesh size, wire diameter, and dimensions for your electrolyzer electrodes. With our factory-direct pricing and decades of expertise, you can be confident in the quality and value of our products.
Frequently Asked Questions (FAQ)
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Q: What is the purity of the nickel used in this mesh?
A: We use Nickel 200/201 grade with a purity of ≥ 99.9%, ensuring excellent conductivity and corrosion resistance for electrolyzer applications. -
Q: Can this mesh be used in both alkaline and PEM electrolyzers?
A: Yes, nickel is highly compatible with alkaline electrolytes (e.g., KOH) and can also be used in PEM electrolyzers as a cathode or anode material, though it may require coating for certain conditions. -
Q: What is the maximum operating temperature?
A: In an oxidizing atmosphere, the continuous operating temperature is up to 400°C. In reducing environments, it can withstand higher temperatures. Please consult our technical team for specific conditions. -
Q: Do you offer custom sizes or cut pieces?
A: Absolutely. We can supply mesh in custom widths, lengths, and even pre-cut shapes to match your electrode frames. Minimum order quantities may apply for custom sizes. -
Q: How is the mesh packaged to prevent damage during shipping?
A: The mesh is wound on sturdy cardboard cores, wrapped in plastic film, and packed in wooden crates (for large rolls) or cardboard boxes (for small pieces). We ensure secure packaging for sea or air freight. -
Q: What is the typical lead time for an order?
A: For standard sizes (1m width, 30m rolls), lead time is 10–15 days after order confirmation. Custom sizes may require 15–25 days. We can expedite for urgent orders upon request. -
Q: Do you provide a certificate of compliance or material test report?
A: Yes, we can provide a mill certificate or test report for each batch, confirming material composition, mesh count, and wire diameter. Please specify your requirement when placing the order. -
Q: What is the minimum order quantity (MOQ)?
A: For standard stock items, the MOQ is 1 roll (30m²). For custom specifications, it may be higher. Contact our sales team for details.
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