High Speed Single Wall Corrugated Pipe & Hose Extrusion Line for PVC/PP/PE
Product Spotlights
Welcome to Qingdao Yongke Machinery Co., Ltd. – your reliable partner in plastic extrusion solutions. Since 2010, we have been dedicated to manufacturing high-performance extrusion lines, and our High Speed Single Wall Corrugated Pipe & Hose Extrusion Line for PVC/PP/PE represents the culmination of over a decade of engineering excellence. This machine is designed to produce lightweight yet durable corrugated pipes and hoses used in cable protection, drainage, automotive, and agricultural applications. With a production speed of up to 15 m/min and precise control systems, it offers exceptional output efficiency while maintaining consistent quality. Whether you need small-diameter conduits or large-diameter pipes, our line can be customized to meet your specific requirements.
Key Features & Technical Specifications
High-Speed Production: Equipped with a advanced servo motor and gearbox, the line achieves linear speeds up to 15 m/min, significantly increasing your daily output.
Multi-Material Compatibility: Processes PVC, PP, and PE with easy changeover between materials, reducing downtime for different orders.
Precise Temperature Control: Each heating zone is independently controlled by PID controllers, ensuring stable melt temperature and uniform wall thickness.
One-Piece Corrugated Mold: The specially designed single-wall mold produces smooth internal and external surfaces with consistent corrugation depth.
PLC Touch Screen Interface: User-friendly HMI allows operators to monitor all parameters, store recipes, and adjust settings in real time.
Efficient Cooling System: Multi-stage water spray cooling ensures rapid solidification without deformation, even at high speeds.
Robust Haul-Off & Cutter: The caterpillar haul-off provides stable tension, and the automatic cutter delivers precise length cutting with minimal waste.
| Parameter | Specification |
|---|---|
| Screw Diameter | 65mm, 80mm, 100mm, 120mm (optional) |
| L/D Ratio | 28:1 – 33:1 |
| Main Motor Power | 15kW – 55kW |
| Maximum Output | 80 – 250 kg/h (depending on material) |
| Pipe Diameter Range | 20mm – 200mm (customizable up to 300mm) |
| Line Speed | 0 – 15 m/min |
Benefits to Your Business
Reduced Production Cost: High speed and energy-efficient design lower per-unit energy consumption and labor costs.
Enhanced Product Quality: Uniform wall thickness and smooth surface finish reduce rejects and improve customer satisfaction.
Flexible Production: Quick mold changeover enables you to produce different diameters and materials on the same line, adapting to market demands.
Easy Operation & Maintenance: PLC control with diagnostic alerts minimizes downtime, and all components are easily accessible for cleaning and servicing.
Strong Trust & After-Sales Support
As a certified manufacturer (ISO9001, ISO14000, OHSAS18001), Qingdao Yongke Machinery has exported to over 15 countries including North America, Europe, and Southeast Asia, with annual export value exceeding US$1 million. Our factory spans 10,000–30,000 square meters, and we employ 51–100 experienced professionals. Each extrusion line undergoes rigorous testing before shipment, and we offer comprehensive after-sales services including installation guidance, training, and spare parts support. We are committed to becoming your long-term partner in the plastic pipe industry. Contact us today to discuss your requirements and get a customized solution!
Frequently Asked Questions (FAQ)
Q: What materials can this line process?
A: It is designed for PVC, PP, and PE. For other materials, please consult us for custom configurations.Q: What is the maximum pipe diameter?
A: Standard range is 20mm–200mm, but we can customize up to 300mm with appropriate mold changes.Q: How long does it take to change molds for different sizes?
A: Typically 30–60 minutes, depending on the complexity of the mold and operator experience.Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and training for your operators. Remote video support is also available.Q: What is the warranty period?
A: The standard warranty is 12 months from the date of shipment. Extended warranty options are available upon request.Q: Can the line produce corrugated hoses with different wall thicknesses?
A: Yes, the screw speed and haul-off speed can be adjusted to vary wall thickness within a certain range.Q: What is the power requirement?
A: Standard voltage is 380V/50Hz, 3-phase. We can customize for 220V, 440V, 60Hz, etc., based on your local supply.Q: How do you ensure product quality consistency?
A: Our PLC system monitors temperature, pressure, and speed in real time, and we conduct sample testing during production.
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