Customized Dust Filter Cartridge for Welding Fume, Flame Retardant Media, 304SS End Caps, 99.5% Efficiency, 0.3 Micron
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer with over 25 years of experience in the filtration industry. Our Customized Dust Filter Cartridge for Welding Fume is engineered to deliver exceptional performance in demanding environments. Featuring flame retardant media and 304 stainless steel end caps, this filter cartridge achieves a remarkable 99.5% filtration efficiency at 0.3 micron, ensuring cleaner air and safer working conditions. Whether you need standard sizes or fully customized solutions, we are your reliable partner for industrial air filtration.
This product is specifically designed for welding fume extraction systems, where high temperatures, sparks, and fine particulate matter pose significant challenges. The combination of flame retardant media and robust stainless steel end caps not only enhances safety but also extends the service life of the cartridge. Our factory, established in 1998, has exported to over 20 countries and regions, serving clients in North America, Europe, Southeast Asia, and beyond. We understand the importance of consistent quality and on-time delivery.
Key Features & Technical Specifications
- Flame Retardant Media: Specially treated non-woven fabric that resists ignition and self-extinguishes, reducing fire risk in welding fume applications.
- 304 Stainless Steel End Caps: Corrosion-resistant and durable, providing structural integrity even in harsh environments.
- High Filtration Efficiency: 99.5% efficiency at 0.3 micron, capturing fine welding fumes, dust, and smoke.
- Customizable Dimensions: Outer diameter, inner diameter, height, and media type can be tailored to your specific system requirements.
- Pleated Design: Increased surface area for higher dust holding capacity and longer service life.
- Optional Gasket Materials: EPDM, silicone, or nitrile rubber gaskets available for a secure seal.
- Replacement for Many Brands: Compatible with common dust collector models (please provide dimensions for confirmation).
| Parameter | Value / Description |
|---|---|
| Media Material | Flame Retardant Polyester Non-Woven |
| End Cap Material | 304 Stainless Steel |
| Filtration Efficiency | 99.5% @ 0.3 micron |
| Initial Pressure Drop | ≤ 150 Pa (at rated flow, customizable) |
| Maximum Operating Temperature | 130°C (continuous), 150°C (intermittent) |
| Recommended Air Flow | 500 – 1500 m³/h (depending on size) |
| Standard Sizes (OD x ID x H) | 325 x 213 x 660 mm / 350 x 240 x 900 mm (others available) |
| Sealing Gasket | EPDM / Silicone / Nitrile (optional) |
Customer Benefits
- Enhanced Safety: Flame retardant media reduces fire hazards in welding environments, protecting your workers and equipment.
- Longer Service Life: The robust 304SS end caps and high-quality pleated media withstand harsh conditions, reducing replacement frequency.
- Cost Savings: High efficiency means less energy consumption for exhaust fans, and fewer cartridge changes lower maintenance costs.
- Easy Installation: Standard dimensions and optional gaskets ensure a tight fit in most dust collector systems.
- Customization: We can modify dimensions, media weight, and gasket type to match your exact requirements – no minimum order quantity for custom sizes.
- Consistent Performance: 99.5% efficiency at 0.3 micron ensures compliance with stringent workplace air quality regulations.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Since 1998, we have been dedicated to manufacturing high-quality wire mesh and filtration products. Our annual export value exceeds US$5 million, serving diverse markets across North America, South America, Europe, Asia, Africa, and Oceania. We pride ourselves on strict quality control, with every cartridge inspected before shipment. Our experienced team can assist with custom designs, and our flexible production capabilities allow for quick turnaround times. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring efficient logistics worldwide.
We understand that welding fume filtration is critical for worker health and regulatory compliance. Our customized dust filter cartridge delivers reliable performance, backed by decades of manufacturing expertise. Contact us today to discuss your specific needs – we will provide a tailored solution and competitive pricing.
Frequently Asked Questions
-
Q: Can I get custom dimensions for this filter cartridge?
A: Absolutely. We offer full customization on outer diameter, inner diameter, height, and media type. Please provide your system specifications, and we will design accordingly. -
Q: Is this cartridge suitable for welding fume containing sparks?
A: Yes. The flame retardant media is designed to resist ignition and self-extinguish, making it ideal for environments with sparks and hot particles. -
Q: What is the typical lifespan of this filter cartridge?
A: Lifespan depends on dust concentration and operating conditions. Under normal welding fume applications, it can last 6–12 months. Regular pulse-jet cleaning can extend its life. -
Q: How do I know if this cartridge will fit my dust collector?
A: Please provide your current cartridge dimensions (OD, ID, height) and any gasket requirements. We can cross-reference or manufacture a direct replacement. -
Q: Do you offer samples for testing?
A: Yes, we can provide samples for evaluation. Please contact us with your requirements, and we will arrange shipment. -
Q: What is the maximum operating temperature?
A: The standard media can withstand continuous temperatures up to 130°C and intermittent peaks up to 150°C. For higher temperatures, we can recommend alternative media. -
Q: Are the end caps removable or recyclable?
A: The 304 stainless steel end caps are permanently bonded to the media. However, the entire cartridge can be recycled at specialized facilities. The metal end caps are recyclable separately. -
Q: What is the minimum order quantity for custom cartridges?
A: We have no strict MOQ for custom sizes. Even small quantities can be manufactured, though pricing may vary. Contact us for a quote.
Ready to improve your welding fume filtration? Request a quote or technical drawing today!
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