Pleated Custom Dust Filter Cartridge, 100% Polyester Media, 350°F Max Temp, 99.9% Efficiency
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory proudly presents our premium Pleated Custom Dust Filter Cartridge, engineered with 100% polyester media to deliver exceptional performance in demanding industrial environments. With over two decades of manufacturing excellence since 1998, we combine precision engineering with cost-effective solutions to meet your unique dust collection needs. This filter cartridge offers a maximum continuous operating temperature of 350°F and achieves 99.9% filtration efficiency, ensuring clean air output and extended equipment life. Whether you require standard sizes or fully customized dimensions, our factory is your trusted partner for reliable, high-performance filtration.
Key Features & Technical Specifications
- 100% Polyester Media: Made from non-woven polyester fibers, offering excellent chemical resistance, low pressure drop, and high dust-holding capacity. Suitable for a wide range of dry dust applications.
- High Temperature Resistance: Rated for continuous use up to 350°F (177°C), with surge capability up to 375°F. Ideal for hot exhaust streams from boilers, dryers, and kilns.
- 99.9% Filtration Efficiency: Tested per industry standards (e.g., EN 779 / ISO 16890) to capture particles as small as 0.5 microns. Reduces airborne contaminants and protects downstream equipment.
- Pleated Design: Deep pleats increase the effective filtration area by up to 3-4 times compared to standard bag filters, resulting in longer service life and lower replacement frequency.
- Customizable Options: Available in various diameters, lengths, end cap styles (metal, plastic, urethane), and gasket types (closed cell, open cell, silicone). Custom dimensions and special media treatments (e.g., anti-static, oleophobic) can be applied upon request.
- Robust Construction: Media is bonded to a rigid wire mesh or expanded metal inner support for structural integrity under high airflow and pulse-jet cleaning cycles.
Performance Parameters
| Parameter | Value |
|---|---|
| Media Weight | 10–18 oz/yd² (optional) |
| Pleat Depth | 1.5–4 inches (customizable) |
| Maximum Airflow | Up to 1,500 CFM per cartridge (depending on size) |
| Initial Pressure Drop | 0.5–1.5 in. w.g. (clean filter) |
| Operating pH Range | 3–10 (polyester is acid-resistant) |
| Standard Sizes | 12″ × 24″, 13″ × 26″, 16″ × 36″ (others available) |
Benefits for Your Business
- Reduced Operating Costs: High dust-holding capacity translates to fewer filter changes and lower disposal expenses. The 99.9% efficiency minimizes re-emission of fine particles, keeping your facility compliant with environmental regulations.
- Extended Equipment Life: Cleaner air means less wear on fans, compressors, and downstream equipment. The polyester media resists moisture and many chemicals, preventing premature degradation.
- Energy Savings: Low pressure drop across the pleated media reduces energy consumption of the dust collector fan, contributing to lower electricity bills.
- Custom Fit Guaranteed: As a factory with in-house tooling, we can produce non-standard sizes with minimal lead time. This ensures a perfect seal in your existing housing, eliminating bypass leakage.
- Easy Maintenance: The pleated design allows efficient pulse-jet cleaning. Under normal conditions, the cartridge can be reused multiple times, further reducing total cost of ownership.
Trusted Quality & Global Reach
Anping County Boli Hardware Wiremesh Products Factory has been a reliable manufacturer of industrial filtration products since 1998. With an annual export value between US$5 million and US$10 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Every Pleated Custom Dust Filter Cartridge undergoes rigorous quality control checks, including media integrity testing, pleat consistency verification, and dimensional accuracy inspection. Our team of experienced engineers can assist with product selection and customization to meet your specific application requirements. We are committed to providing consistent quality, competitive pricing, and responsive customer service.
Contact us today to discuss your dust filtration needs. Let our expertise help you achieve cleaner air, lower costs, and a more efficient operation. Request a quote or sample – we look forward to partnering with you.
Frequently Asked Questions
-
Q: Can this filter cartridge be used in food processing environments?
A: Yes, the 100% polyester media is FDA-approved for indirect food contact in many applications. However, we recommend verifying compliance with your specific food safety regulations. Please contact us for details on available food-grade options. -
Q: What is the typical lifespan of this cartridge under normal conditions?
A: Lifespan depends on dust load, cleaning frequency, and operating temperature. In typical industrial dust collection, the cartridge can last 1–3 years with proper pulse-jet cleaning. The pleated design provides a large surface area, extending replacement intervals. -
Q: Do you offer anti-static or conductive media for flammable dust?
A: Yes, we can apply anti-static treatments or incorporate conductive fibers into the media. Such options are available upon request. Please specify your application (e.g., aluminum, coal, wood dust) so we can recommend the appropriate solution. -
Q: What end cap materials are available?
A: We offer end caps in galvanized steel, stainless steel, painted steel, plastic (PP, ABS), and urethane castings. The choice depends on the chemical environment and mechanical strength required. Custom molds can be made for large quantities. -
Q: Is this filter cartridge compatible with all pulse-jet dust collectors?
A: The cartridge is designed to fit standard industry sizes (e.g., 12″×24″, 13″×26″). For non-standard collectors, we can custom-make the cartridge to match your housing dimensions. Provide your existing filter dimensions or a drawing, and we will produce a perfect fit. -
Q: How do you ensure the 99.9% efficiency is maintained in real-world conditions?
A: Our media is tested per ISO 16890 or EN 779 standards at the point of manufacturing. We also can provide third-party test reports upon request. The efficiency is achieved through a combination of fine fiber diameter, uniform pleating, and proper media density. -
Q: What is the maximum temperature surge? Can it handle temporary spikes?
A: While the continuous rating is 350°F, the cartridge can withstand intermittent spikes up to 375°F for short durations (e.g., 15 minutes). For higher temperature applications, we recommend our specialty media options (e.g., PTFE membrane or aramid blends). -
Q: Do you offer samples for testing before bulk order?
A: Absolutely. We can provide sample cartridges at a nominal cost, or free samples for established clients. Please contact our sales team with your requirements, and we will arrange shipment.
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