Contact Platform Support
Help CenterCustom Food Cap Injection Mold: 1*24 Cavities, Hardened S136, 300K Shots
Product Spotlights
Related Products
-
OEM Food Cap Injection Mold: 1*24 Cavities, Hot Runner, FDA CompliantNegotiableMOQ: 5000 Pieces -
OEM Food Cap Injection Mold: IATF 16949 Certified, Mold ProtectionNegotiableMOQ: 5000 Pieces
-
Injection Mold for Airtight Food Packaging Caps – OEM Custom, 24 Cavities, S136 Steel, Mass Production With Robotic Collection.NegotiableMOQ: 5000 Pieces
-
OEM Injection Mold for Food Caps: 24-cavity Hot Runner, S136 Steel, 300K Cycles, Airtight Sealing, PP Material.NegotiableMOQ: 5000 Pieces
-
OEM Food Cap Injection Mold: 1*24 Cavities, Hot Runner, S136 SteelNegotiableMOQ: 5000 Pieces
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we specialize in delivering high-performance injection molds tailored for the food packaging industry. Our Custom Food Cap Injection Mold featuring 1x24 cavities is engineered to maximize productivity while maintaining precise dimensional consistency for every cap. Crafted from hardened S136 stainless steel, this mold offers exceptional corrosion resistance and wear durability, ensuring a minimum of 300,000 reliable shots before any major maintenance is required. Whether you need standard bottle caps, tamper-evident closures, or custom food container lids, this mold solution is designed to reduce cycle times and boost your output without compromising quality.
Key Features & Technical Specifications
Our mold combines advanced engineering with proven manufacturing techniques. Below is a detailed overview of its core characteristics:
- Multi-Cavity Design (1x24): Twenty-four identical cavities ensure high-volume production with consistent part weight and dimensions, reducing scrap rates.
- Hardened S136 Steel: Pre-hardened to 48-52 HRC, this martensitic stainless steel resists rust, acidic food components, and thermal fatigue, extending tool life.
- 300,000 Shot Warranty: Backed by rigorous testing, the mold is guaranteed to deliver at least 300,000 cycles under standard injection molding parameters.
- Precision Cooling System: Strategically placed water channels minimize warpage and shorten cooling time, resulting in faster cycle times (typical 8-12 seconds per shot).
- Interchangeable Inserts: Optional cavity inserts allow quick changeovers for different cap designs without replacing the entire mold base.
- Hot Runner / Cold Runner Options: Available with either system depending on your material (PP, PE, PET) and production requirements.
| Parameter | Value |
|---|---|
| Cavity Count | 1 x 24 |
| Mold Steel Grade | S136 (Equivalent to 1.2083) |
| Hardness | 48–52 HRC |
| Guaranteed Shot Life | 300,000 Shots |
| Typical Cycle Time | 8–12 seconds |
| Max Clamping Force Required | 150–250 tons (depending on part geometry) |
| Material Compatibility | PP, PE, PET, PS, ABS, etc. |
| Injection Gate Type | Edge gate or submarine gate (customizable) |
| Venting System | Fully vented for bubble-free parts |
| Surface Finish | SPI A-1 to B-2 (mirror or textured optional) |
Advantages for Your Production
Investing in this custom food cap mold translates directly to operational benefits:
- High Output Efficiency: 24 cavities per cycle quadruple the productivity of a 6-cavity mold, reducing per-part cost significantly.
- Minimized Downtime: The hardened S136 steel and robust construction enable continuous production with minimal maintenance intervals.
- Consistent Quality: Precision machining (CNC + EDM) ensures each cavity is identical within ±0.02 mm, eliminating sizing issues.
- Food Safety Compliance: S136 is a non-toxic, FDA-compliant material (when properly processed) suitable for direct food contact caps.
- Quick Delivery: Our experienced team in Changzhou, China, can produce this mold within 25–35 working days, supported by TS16969 quality management.
Why Choose Changzhou Hongxinyutai Precision Mold?
Established in 2017, we have grown into a reliable manufacturer with a 1,000–3,000 m² factory and a dedicated team of 51–100 employees. Our TS16969 certified processes ensure every mold meets strict quality standards. We have successfully exported to over 15 global markets, including North America, Europe, Southeast Asia, and Oceania. With convenient shipping from Jiangsu, Shanghai, or Shenzhen ports, we can deliver to your doorstep efficiently.
We understand that mold performance directly impacts your bottom line. That's why we offer comprehensive after-sales support, including spare parts availability and remote troubleshooting. Our engineers are ready to collaborate with you on any custom modifications, such as adding tamper-evident features or integrating in-mold labeling systems.
Ready to upgrade your food cap production? Contact us today for a quotation or technical discussion. Our team will provide detailed drawings, cycle time estimates, and a sample run validation plan. With 300,000 guaranteed shots and proven reliability, this mold is your partner for profitable manufacturing.
Frequently Asked Questions (FAQ)
-
Q: What types of food caps can this mold produce?
A: It can produce standard threaded caps, snap-on lids, press-fit closures, and custom tamper-evident designs. The cavity shape is fully customizable based on your CAD model. -
Q: Is the S136 steel safe for food contact?
A: Yes, S136 is a medical/food-grade stainless steel when properly polished and processed. It resists corrosion and does not leach harmful substances into food-grade materials. -
Q: Do you provide mold testing before shipment?
A: Absolutely. We perform trial runs on our injection machines and provide a test report with sample parts, cycle time, and dimensional measurements upon request. -
Q: Can I use this mold with my existing injection molding machine?
A: We design the mold base and mounting pattern to match your machine specifications. Please provide your machine's platen size, tie-bar spacing, and ejector system details. -
Q: What maintenance is required after 300,000 shots?
A: The mold may need re-polishing of gate areas and cleaning of cooling channels. We provide a maintenance guide and recommend annual inspection. -
Q: What is the typical lead time for a custom mold like this?
A: Standard lead time is 30–35 working days from design approval. Rush orders can be accommodated with extra charges. -
Q: Do you offer hot runner systems for this mold?
A: Yes, we can integrate hot runner systems from brands like YUDO or INCOE. The cost and design will be adjusted accordingly. -
Q: How does the 24-cavity design compare to a 16-cavity mold in terms of cost?
A: While the initial investment is higher, the 24-cavity mold yields approximately 50% more parts per cycle, significantly lowering per-unit cost for high-volume runs.
Send Inquiry to This Supplier
You May Also Like
-
OEM Thick-Wall Cosmetic Packaging Mold, Tooling Specs: 1*4 Cavities, Hot Runner, Hardened S136 Steel, 300K Shots, High-Gloss Mirror, +GF+ Machined.NegotiableMOQ: 5000 Pieces
-
OEM Thick-Wall Cosmetic Packaging Injection Mold, IATF 16949:2016, Hardened S136 Steel, 1*4 Cavities Hot Runner, 300K Shots Life, Mirror Finish.NegotiableMOQ: 5000 Pieces
-
Custom Mold for Thick-Wall Cosmetic Bottles – Designed for High-Volume Production of Skin Care Packaging, S136 Steel, +GF+ & Sodick EDM.NegotiableMOQ: 5000 Pieces
-
OEM Thick-Wall Cosmetic Bottle Mold: 1*4 Cavities Hot Runner, PMMA/PETG, High-Gloss Mirror FinishNegotiableMOQ: 5000 Pieces
-
Precision Thick-Wall Cosmetic Mold: IATF 16949, S136 Steel, Mold Protection & Robotic Arm ReadyNegotiableMOQ: 5000 Pieces
-
Precision Injection Mold for Thick-Wall Cosmetic Bottles, 1*4 Cavities Hot Runner, IATF 16949 Certified, Hardened S136, Mold Protection, Robotic Arm.NegotiableMOQ: 5000 Pieces
-
Custom Injection Mold for Thick-Wall Cosmetic Packaging, PMMA/PETG, +GF+ & Sodick EDM, 300K Shots, S136 Steel, High-Gloss Mirror Finish.NegotiableMOQ: 5000 Pieces
-
Injection Mold for Cosmetic Packaging, Thick-Wall Design, PMMA/PETG, 1*4 Cavities Hot Runner, S136 Steel, 300K Shots, Sodick EDM Finish.NegotiableMOQ: 5000 Pieces
-
Durable Injection Mold for Thick-Wall Cosmetics, IATF 16949:2016, Hardened S136, 300K Shots Life, Mold Protection, Robotic Arm Collection.NegotiableMOQ: 5000 Pieces
-
OEM Thick-Wall Cosmetic Packaging Injection Mold: IATF 16949, +GF+ Machined, 300K Shots LifeNegotiableMOQ: 5000 Pieces
