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Help CenterAutomatic Blow Mold Tooling With Mold Protection System, 30-40 Bottles/Min, HDPE 1L Detergent Bottle Mold
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Changzhou Hongxinyutai Precision Mold Co., Ltd., established in 2017, is a professional manufacturer specializing in high-precision blow mold tooling. With a factory area of 1,000–3,000 square meters and a dedicated team of 51–100 employees, we are committed to delivering reliable and efficient mold solutions. Our Automatic Blow Mold Tooling with Mold Protection System is designed for producing 1L HDPE detergent bottles at a speed of 30–40 bottles per minute. This advanced tooling not only ensures consistent output but also safeguards the mold from damage, reducing downtime and maintenance costs. Whether you are a large-scale bottling plant or a growing packaging company, this mold offers the perfect balance of productivity and durability.
The following sections detail the key features, technical specifications, and benefits of this mold system.
Key Features & Technical Specifications
- Automatic Operation: Fully integrated with blow molding machines for seamless production cycles, reducing manual intervention.
- Mold Protection System: Built-in sensors and mechanical safeguards that detect abnormalities (e.g., stuck bottles, pressure fluctuations) and automatically halt the machine to prevent mold damage.
- High Output: Capable of producing 30–40 bottles per minute, suitable for medium to high-volume production lines.
- HDPE Compatibility: Optimized for high-density polyethylene (HDPE) material, ensuring excellent stability and repeatability.
- 1L Bottle Design: Precision-engineered cavities for 1-liter detergent bottles with consistent wall thickness and smooth finish.
- Durable Construction: Manufactured from high-grade steel and aluminum alloys, providing long service life even under continuous operation.
- Customizable Options: Available in various cavity configurations, cooling channel designs, and surface treatments to meet specific production requirements.
Technical Parameters Table
| Parameter | Value |
| Mold Type | Automatic Blow Mold Tooling |
| Material | HDPE |
| Bottle Capacity | 1 Liter |
| Production Speed | 30–40 bottles/min |
| Protection System | Integrated (sensor-based) |
| Certification | TS16969 |
| Cavity Count | Customizable (standard 1-4 cavities) |
Detailed Advantages & Customer Benefits
The Mold Protection System is a standout feature that significantly reduces the risk of costly mold repairs. By continuously monitoring pressure, temperature, and cycle timing, the system automatically pauses the machine if any parameter falls outside the safe range. This proactive approach minimizes downtime and extends the mold's lifespan, giving you a higher return on investment.
With a production speed of 30–40 bottles per minute, this tooling is ideal for detergent manufacturers who need to balance efficiency with quality. The precision-engineered cavities ensure uniform wall thickness and accurate neck finishes, which are critical for reliable capping and leak-free performance. The use of HDPE also ensures chemical resistance and durability for detergent packaging.
Our molds are designed for easy integration with most blow molding machines, such as those from Bekum, Kautex, and Sidel. We also offer optional features like quick-change platens and advanced cooling channels to further boost productivity. Each mold undergoes rigorous testing before shipment to ensure it meets your exact specifications.
Company Trust & Assurance
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been serving global clients since 2017, with a factory spanning 1,000–3,000 square meters and a skilled workforce of 51–100 employees. We hold TS16969 certification, reflecting our commitment to quality management in mold manufacturing. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. We ship from major ports in Jiangsu, Shanghai, and Shenzhen, ensuring timely delivery worldwide.
We pride ourselves on providing customized solutions and responsive after-sales support. Our team can assist with mold installation, optimization, and maintenance training. By choosing our Automatic Blow Mold Tooling with Mold Protection System, you are investing in a reliable, high-performance solution that will enhance your production line efficiency and reduce long-term costs. Contact us today to discuss your specific requirements and receive a competitive quote.
Frequently Asked Questions (FAQ)
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Q: What is the expected lifespan of this mold under normal production?
A: With proper maintenance, our HDPE blow mold tooling can typically produce 2–5 million bottles before requiring major refurbishment, depending on operating conditions. -
Q: Can the mold be adapted for other materials like PP or PET?
A: This mold is specifically designed for HDPE. For other materials, we recommend discussing your requirements with our engineers for a customized solution. -
Q: How does the Mold Protection System work in detail?
A: It uses sensors to monitor key parameters like temperature, pressure, and cycle time. If any value exceeds the set threshold, the system sends a signal to the machine's PLC to halt the cycle, preventing damage to the mold. -
Q: Is the mold compatible with my existing blow molding machine?
A: We design molds to fit standard machine interfaces. Please provide your machine model and specifications, and we can confirm compatibility or offer necessary adapters. -
Q: What is the typical lead time for this mold?
A: Lead time is usually 30–45 days from order confirmation, depending on complexity and current workload. We can expedite for urgent orders upon request. -
Q: Do you provide after-sales support and spare parts?
A: Yes, we offer technical support, training, and spare parts for all our molds. Our team is available via email or video call for troubleshooting. -
Q: Can the mold produce bottles with different neck finishes?
A: Yes, we can customize the neck finish (e.g., 28mm, 38mm) to match your capping requirements. Please specify your needs when ordering. -
Q: What is the warranty period for this mold?
A: We provide a one-year warranty against manufacturing defects. Extended warranty options are available upon request.
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