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Home > Industrial Equipment & Components > Industrial Customized Service > Plastic Molding > Heavy Duty 2-Cavity Injection Mold, 3D Mold Flow Analysis, 220V Heating, HDPE Flip-Top Cap Mold Tooling for Laundry Bottles
Heavy Duty 2-Cavity Injection Mold, 3D Mold Flow Analysis, 220V Heating, HDPE Flip-Top Cap Mold Tooling for Laundry Bottles
Product Spotlights
This heavy-duty 2-cavity injection mold features 3D mold flow analysis and 220V heating for precise, durable HDPE flip-top caps for laundry bottles. TS16969 certified, built with premium steel, and designed for easy integration. Balances cost-efficiency with high output, reducing downtime and ensuring consistent part quality.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Cavity Quantity:
2
Material:
HDPE (High-Density Polyethylene)
Mold Type:
Flip-Top Cap Mold
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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Cavity Quantity
2
Material
HDPE (High-Density Polyethylene)
Mold Type
Flip-Top Cap Mold
Heating Voltage
220V
Application
Laundry Bottles
Analysis Method
3D Mold Flow Analysis
Mold Duty
Heavy Duty
Certification
TS16969
Mold Steel
Customizable (e.g., P20, H13, available upon request)
Manufacturing Process
Injection Molding
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. — a professional manufacturer specializing in high-precision injection molds since 2017. We are proud to present our Heavy Duty 2-Cavity Injection Mold for HDPE Flip-Top Caps, designed specifically for laundry bottle packaging. This mold combines advanced 3D mold flow analysis with robust 220V heating technology, ensuring consistent part quality and extended tool life. Whether you are launching a new product line or upgrading existing production, this mold offers the reliability and efficiency your business demands.
Product Features & Technical Specifications
- 2-Cavity Design: Optimized for medium-volume production, balancing output rate with mold simplicity and lower maintenance costs.
- Heavy Duty Construction: Built with premium-grade steel and reinforced components to withstand high clamping forces and continuous operation.
- 220V Heating System: Integrated electric heaters provide uniform temperature distribution, reducing cycle time and improving part quality.
- 3D Mold Flow Analysis: Every mold is simulated using advanced software to predict fill patterns, cooling efficiency, and potential defects — ensuring a first-time-right design.
- HDPE Compatibility: Tailored for high-density polyethylene, a common material for flip-top caps due to its excellent stiffness, chemical resistance, and recyclability.
- Precision Flip-Top Mechanism: The mold produces caps with a smooth hinge action, meeting strict dimensional tolerances for leak-proof sealing.
- Quick Changeover Ready: Designed for easy integration into existing injection molding machines (standard clamp force: 80–150 tons).
- Optional Hot Runner System: Available upon request for increased cycle efficiency and reduced material waste.
| Parameter | Specification |
|---|---|
| Cavity Count | 2 |
| Heating Voltage | 220V AC, 50/60Hz |
| Mold Base Material | P20 (or equivalent, customizable) |
| Core/Cavity Steel | H13, 48–52 HRC (optional) |
| Cooling System | Conformal cooling channels (designed via 3D flow analysis) |
| Cycle Time (estimated) | 8–12 seconds (depending on machine and material) |
| Mold Weight | Approx. 250–350 kg |
| Standard Compliance | TS16969 (Automotive quality management system) |
Key Advantages for Your Business
- Cost-Effective Production: The 2-cavity layout offers an ideal balance between tooling investment and output volume, making it suitable for both small batches and mass production.
- Reduced Downtime: Heavy-duty construction and precise heating control minimize wear and tear, extending mold life by up to 30% compared to standard designs.
- Flawless Part Quality: 3D mold flow analysis eliminates sink marks, weld lines, and warpage, ensuring your flip-top caps snap shut correctly every time.
- Fast Lead Times: Our experienced team can complete the mold within 30–45 working days, depending on complexity and customization.
- Global Shipping Support: We ship from Jiangsu, Shanghai, and Shenzhen ports, with reliable logistics partners covering North America, South America, Europe, Asia, Africa, and Oceania.
- Customization Options: Need a different cavity count, steel grade, or hot runner system? We tailor every mold to your specific requirements — just consult our engineers.
Why Choose Changzhou Hongxinyutai?
Since our establishment in 2017, we have grown into a reliable partner for injection mold solutions worldwide. Our factory spans 1,000–3,000 square meters and is staffed by a dedicated team of 51–100 employees, including highly skilled mold designers and technicians. We hold TS16969 certification, which reflects our commitment to quality management systems typically required by the automotive industry — a standard that guarantees rigorous process control and traceability.
Our molds have been exported to diverse markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe. We understand the unique demands of each region and ensure that every mold meets international performance expectations. With a strong domestic presence in China as well, we combine local expertise with global reach.
Partner with us for your next flip-top cap mold project. We offer full technical support from design to trial run, and our after-sales service ensures your production stays on track. Contact us today to request a quote or discuss your specific requirements. Let our precision mold engineering help you bring your laundry bottle packaging to the next level.
Frequently Asked Questions (FAQ)
-
What materials can this mold process besides HDPE?
While optimized for HDPE, the mold can be adapted for other thermoplastics like PP, LDPE, or ABS with appropriate adjustments to heating and cooling parameters. Please consult with our engineering team for compatibility. -
What is the typical lifespan of this heavy-duty mold?
Under normal operating conditions and proper maintenance, the mold can produce over 1,000,000 shots. The heavy-duty steel and conformal cooling design significantly extend tool life compared to standard molds. -
Do you provide mold trial and sample parts?
Yes, we offer trial runs at our facility before shipment. Samples can be provided for your approval. Additional charges may apply for sample shipping and material costs. -
Can the mold be modified for a different cap design?
Absolutely. Our design team can modify the core and cavity inserts to match your specific flip-top cap geometry. Minor modifications may require additional lead time and cost. -
What injection molding machine specifications are required?
We recommend a machine with a clamping force of 80–150 tons, a screw diameter suitable for HDPE, and a reciprocating screw injection unit. The mold is designed to fit standard platen sizes (please provide your machine's tie bar spacing for verification). -
Do you offer international shipping and installation support?
Yes, we ship to all major ports worldwide. For installation, we provide detailed manuals and video guidance; on-site support can be arranged at an additional cost. -
Is TS16969 certification required for this mold? Why is it important?
Although not mandatory for all applications, TS16969 certification ensures that our manufacturing processes meet rigorous quality standards, including defect prevention and continuous improvement. This translates to higher reliability and consistency for your production. -
What is the warranty period for this mold?
We offer a standard 12-month warranty against manufacturing defects under normal use. Extended warranty options are available upon request.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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