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OEM Plastic Bottle Cap Injection Service: Mold Protection, Robotic Arm Collection
Product Spotlights
OEM plastic bottle cap injection service featuring advanced mold protection to extend tool life and robotic arm collection for precise, contamination-free handling. High-precision, customizable caps for beverage, cosmetic, pharmaceutical industries with fast tooling, TS16969 certification, and scalable production from 1 to 48 cavities.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
material:
PP, PE, PET, HDPE, LDPE (customizable)
type:
plastic bottle cap
service:
OEM injection molding
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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material
PP, PE, PET, HDPE, LDPE (customizable)
type
plastic bottle cap
service
OEM injection molding
mold_protection
included (customizable)
collection_method
robotic arm automatic collection
color
customizable (Pantone/RAL)
application
beverage, cosmetic, pharmaceutical, food
capacity_range
from 500ml to 5L (or custom)
certification
TS16969
production_equipment
injection molding machine + robotic arm
Changzhou Hongxinyutai Precision Mold Co., Ltd., a professional manufacturer established in 2017, specializes in high-precision injection molding services. Our OEM Plastic Bottle Cap Injection Service integrates advanced mold protection technology and robotic arm collection systems to deliver consistent, high-quality caps for various industries. With a factory covering 1,000–3,000 square meters and a skilled team of 51–100 employees, we are dedicated to providing reliable, cost-effective solutions for your bottle cap needs. Our service ensures minimal waste, faster production cycles, and durable, precise caps that meet your exact specifications.
Key Features & Technical Specifications
- Mold Protection System – Built-in sensors and software prevent mold damage during production, extending tool life by up to 30% and reducing downtime.
- Robotic Arm Collection – Automated pick-and-place robots remove caps from the mold without manual handling, ensuring consistent quality and reducing contamination risks.
- Multi-Material Compatibility – Suitable for PP, PE, PET, HDPE, LDPE, and other thermoplastics; custom formulations available upon request.
- High Precision Tolerances – Achieve ±0.02mm dimensional accuracy for leak-proof sealing and smooth capping operations.
- Customizable Designs – Support for various cap styles: screw caps, snap-on caps, flip-top caps, child-resistant caps, and tamper-evident designs.
- Color Matching – Pantone or RAL color matching for brand consistency; UV-resistant and food-grade options available.
- Fast Tooling – Mold development time as short as 15–20 working days depending on complexity.
- Quality Control – In-process inspection and final testing including torque, leak, drop, and dimensional checks.
| Parameter | Specification |
| Clamping Force | 50 – 500 tons (optional) |
| Cavity Count | 1 – 48 cavities per mold (customizable) |
| Cycle Time | 3 – 12 seconds depending on cap size |
| Weight Range | 1 – 30 grams per cap |
| Surface Finish | Glossy, matte, textured, or custom |
| Packing | Bulk in polybags + carton, or custom packaging |
Benefits for Your Business
- Reduced Mold Maintenance Costs – The mold protection system alerts operators before damage occurs, saving thousands in repairs.
- Higher Production Efficiency – Robotic arm collection eliminates manual sorting, increasing output by up to 20% per shift.
- Consistent Product Quality – Automated processes minimize human error, ensuring each cap meets tight tolerances.
- Shorter Lead Times – Our experienced mold team and efficient production planning enable quick turnaround for sample orders and mass production.
- Scalable Solutions – Whether you need 10,000 or 10 million caps, we can adjust cavity count and cycle time to optimize cost.
- Eco-Friendly Option – Use of recycled plastics and regrind materials available; robotic collection reduces waste.
About Our Company & Trusted Service
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been serving global customers since 2017. Our factory spans 1,000–3,000 square meters, housing advanced injection molding machines and robotic systems. We hold TS16969 certification, demonstrating our commitment to automotive-grade quality management. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. With shipments from Jiangsu, Shanghai, and Shenzhen ports, we ensure reliable logistics worldwide.
We have successfully delivered millions of caps for beverage, cosmetic, pharmaceutical, and food industries. Our team of 51–100 professionals includes mold designers, process engineers, and quality inspectors who work closely with clients to achieve the perfect cap. We offer free sample evaluation, 3D drawing review, and mold flow analysis before production.
Why Choose Us?
- Experienced in complex cap structures such as child-resistant, tamper-evident, and flip-top.
- Fast response within 24 hours for inquiries and technical support.
- Flexible payment terms (T/T, L/C, etc.) and shipment FOB/CIF available.
- We continuously innovate – our mold protection technology is the result of years of R&D investment.
Contact us today to discuss your cap project. We are ready to provide a competitive quotation and sample production within 2 weeks.
Frequently Asked Questions (FAQ)
-
What is the minimum order quantity (MOQ) for custom bottle caps?
Our MOQ for custom molds is typically 1 set (one cavity), and for cap production it is 50,000 pieces depending on size and complexity. For smaller quantities, we can discuss pilot runs. -
How does mold protection work in your injection process?
We embed sensors in the mold cavity that detect abnormal pressure, temperature, or incomplete filling. If an anomaly occurs, the machine automatically stops to prevent mold damage, and the robotic arm removes any defective parts. -
Can you produce caps with a specific closure design (e.g., child-resistant)?
Yes, we have experience with various closure types. Our mold designers can develop custom inserts for child-resistant, tamper-evident, and flip-top caps. Please provide drawings or samples. -
What materials are available for bottle caps?
We commonly use PP, PE, HDPE, LDPE, PET, and ABS. Food-grade and medical-grade materials are also available. If you need a specific resin, we can source it. -
How long does it take to develop a new cap mold?
Typically 15–25 working days for a single-cavity mold, depending on complexity. Multi-cavity molds may require 25–40 days. We can expedite for urgent projects. -
Do you offer cap printing or labeling services?
We can arrange pad printing, hot stamping, or in-mold labeling (IML) as add-on services. Please specify your requirements. -
What quality tests are performed on the caps?
We conduct torque testing, leak testing (pressure decay), drop testing, dimensional measurement, and visual inspection. A sample testing report is provided with each shipment. -
Can I get a sample before mass production?
Yes, we provide free samples for the first 5 pieces (customer pays shipping). Sample lead time is 7–15 days after mold is ready.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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