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Help CenterCustom Mold for Robot Vacuum, IATF 16949:2016, PC+ABS, S136 Hardened Steel, 300K Shots, 1*1 Cavity, Glossy Finish
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Changzhou Hongxinyutai Precision Mold Co., Ltd. is a professional manufacturer with over 7 years of experience in precision mold making. Our factory spans 1,000–3,000 square meters, equipped with advanced machinery and a skilled team of 51–100 employees. We specialize in producing high-quality custom molds for robotic vacuum cleaners, offering a solution that combines durability, precision, and cost-efficiency. This custom mold for robot vacuum, built with PC+ABS material and S136 hardened steel, is designed for a 300K shot life and 1×1 cavity configuration, ensuring consistent output for mass production. Trusted by clients across North America, Europe, Asia, and beyond, our molds are certified under IATF 16949:2016 (formerly TS16969), guaranteeing reliable performance.
Key Features & Technical Specifications
| Mold Material | PC+ABS (Cavity) + S136 Hardened Steel (Core/Inserts) |
| Cavity Number | 1 × 1 (Single cavity, single core) |
| Shot Life | 300,000 cycles (reliable under normal conditions) |
| Surface Finish | Glossy (SPI C-1 or equivalent, customizable upon request) |
| Certification | IATF 16949:2016 (Transitioned from TS16969) |
| Application | Robot vacuum cleaner components (e.g., housing, covers, structural parts) |
Detailed Description
This custom injection mold is engineered specifically for the demanding requirements of robot vacuum manufacturing. The cavity is made from PC+ABS (a blend of polycarbonate and acrylonitrile butadiene styrene), which offers excellent impact resistance, dimensional stability, and a glossy finish. The core and insert sections use S136 hardened steel (a stainless mold steel with high corrosion resistance and hardness up to HRC 48-52), ensuring long-term wear resistance even during high-speed production.
The 1×1 cavity layout is ideal for prototypes or small-to-medium production runs with high precision control. Each shot is consistent, reducing waste and rework. With a 300K shot life, this mold provides a balance between initial investment and long-term durability, suitable for annual production volumes of up to 300,000 parts.
Glossy finish is achieved through careful polishing and surface treatment, meeting aesthetic requirements for visible parts. The mold is designed with efficient cooling channels to minimize cycle time, improving productivity. Additionally, the mold base and components are sourced from reputable suppliers, and full quality inspections are conducted before shipment.
Benefits for Your Business
- Reliable Quality – IATF 16949:2016 certified manufacturing process ensures consistent output that meets automotive-grade standards.
- Cost-Effective – Optimized design reduces material waste and cycle time, lowering per-part cost.
- Fast Delivery – We ship from Jiangsu, Shanghai, or Shenzhen, with lead times typically 30–45 days (customizable).
- Customization Available – Cavity number, finish level (glossy/matte/textured), and steel grade can be adjusted per your needs.
- Expert Support – Our engineering team assists with DFM (Design for Manufacturing) analysis to prevent potential issues.
Why Choose Changzhou Hongxinyutai Precision Mold?
Located in Changzhou, Jiangsu, the heart of China's mold-making industry, we have been serving global clients since 2017. Our facility covers 1,000–3,000 square meters and employs 51–100 skilled workers. We have exported molds to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and domestic markets. This wide market presence demonstrates our capability to meet diverse quality and delivery requirements.
We hold IATF 16949:2016 certification (transitioned from TS16969), which is a stringent quality management standard originally designed for automotive suppliers. This certification ensures our processes are robust, with full traceability, continuous improvement, and defect prevention. Our molds are subjected to 100% inspection of dimensions, hardness, cooling performance, and surface finish before packaging.
Contact us today to discuss your specific robot vacuum mold requirements. We offer competitive pricing, free DFM analysis, and fast shipping from major Chinese ports. Let us help you achieve high-quality, cost-efficient production for your robotic vacuum components.
Frequently Asked Questions (FAQ)
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Q: What materials can this mold process?
A: While this mold is specifically designed for PC+ABS, it can be adapted for other thermoplastics with similar flow characteristics. Please consult our engineers for material compatibility. -
Q: Is the 300K shot life guaranteed?
A: The mold is engineered for 300,000 cycles under normal operating conditions (proper maintenance, recommended processing parameters). Actual life may vary depending on material type, mold care, and production environment. -
Q: Can I customize the cavity number or finish?
A: Yes. We offer customization of cavity count (e.g., 1+1, 2+2) and surface finish (glossy, matte, textured). Contact us with your requirements. -
Q: What is the typical lead time?
A: Standard lead time is 30–45 days after design approval. Urgent orders may be expedited subject to feasibility. -
Q: Do you provide samples before mass production?
A: Yes, we can provide T0 samples for dimensional and quality validation. Additional charges may apply. -
Q: What quality certifications do you hold?
A: We are certified under IATF 16949:2016 (transitioned from TS16969). This ensures rigorous quality management throughout production. -
Q: How do you handle mold maintenance?
A: We provide a detailed maintenance manual with each mold. For long-term support, we offer spare parts and repair services. -
Q: What are the shipping options?
A: We ship from Jiangsu, Shanghai, or Shenzhen ports via sea, air, or express. Shipping costs and transit times depend on your location.
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