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Help CenterOEM PC+ABS Robot Vacuum Injection Mold With 1*1 Cavity, Cold Runner, Hardened S136 Steel, 300K Shots Life
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd., your trusted partner in high-precision injection mold manufacturing. Since our establishment in 2017, we have dedicated ourselves to delivering molds that meet the rigorous demands of modern production. Our OEM PC+ABS Robot Vacuum Injection Mold is engineered with a 1*1 cavity configuration, cold runner system, and hardened S136 steel, ensuring a service life of up to 300,000 shots. This mold is designed to produce durable, lightweight, and aesthetically pleasing robot vacuum components that meet global quality standards.
With a factory spanning 1,000-3,000 square meters and a skilled team of 51-100 employees, we combine advanced technology with hands-on craftsmanship. Our molds are exported to major markets worldwide, including North America, Europe, Southeast Asia, and the Middle East. Each mold undergoes strict quality control to ensure reliable performance in high-volume production environments. Below, we detail the key features and technical advantages that make this mold an ideal choice for your robot vacuum manufacturing needs.
Key Technical Features
- 1*1 Cavity Design: Precision-balanced cavity ensures uniform filling and consistent part quality. Suitable for single-cavity production with high repeatability.
- Cold Runner System: Efficient material flow with minimal waste. No hot runner maintenance required, reducing overall tooling complexity and cost.
- Hardened S136 Steel: Premium stainless mold steel with excellent wear resistance and corrosion resistance. Hardened to HRC 48-52 for extended mold life.
- 300,000 Shots Life Guarantee: Designed for long-term production runs. Proper maintenance can extend lifespan even further.
- PC+ABS Material Compatibility: Optimized gate and cooling layout for the specific shrinkage and flow characteristics of PC+ABS blends.
- TS16969 Certified Process: Our manufacturing and quality management system meets the requirements of TS16969 (automotive quality standard), ensuring traceability and defect prevention.
Technical Specifications
| Parameter | Value |
| Cavity Number | 1 x 1 |
| Runner System | Cold Runner |
| Mold Steel | S136 (Hardened HRC 50±2) |
| Mold Life (Shots) | 300,000+ |
| Recommended Material | PC+ABS (or similar blends) |
| Mold Base | Standard or custom (upon request) |
| Cooling System | Optimized conformal cooling channels |
| Gate Type | Submarine / Tunnel gate (customizable) |
Benefits for Your Production
- Cost Efficiency: Cold runner system reduces material waste by up to 15% compared to hot runner alternatives, lowering per-part costs.
- High Dimensional Accuracy: Rigid mold structure and hardened steel maintain tight tolerances (±0.02mm) over hundreds of thousands of cycles.
- Low Maintenance: S136 steel resists corrosion from PC+ABS outgassing, reducing downtime for polish and repair.
- Flexible Customization: We can adjust cavity finish, cooling layout, and ejection system to match your specific robot vacuum part design.
- Fast Lead Time: Our experienced team can deliver prototype molds in 25-35 working days and production molds in 40-50 days, depending on complexity.
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we take pride in our TS16969 certification, which underscores our commitment to quality and continuous improvement. Our molds have been trusted by clients across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and other regions. With a dedicated team of 51-100 professionals, we ensure every mold is manufactured with precision, tested thoroughly, and delivered on time.
Whether you are launching a new robot vacuum model or need a reliable replacement mold, our OEM solution offers the perfect balance of durability, performance, and value. We invite you to contact us for a quote or technical consultation. Let us help you achieve greater production efficiency and product quality.
Frequently Asked Questions (FAQ)
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Q: What materials can this mold handle besides PC+ABS?
A: The mold is optimized for PC+ABS, but it can also process other engineering plastics with similar flow properties (e.g., ABS, PC, or modified blends) with minor gate adjustments. Please consult our engineers for specific compatibility. -
Q: Is the mold ready for immediate production upon delivery?
A: Yes, the mold is fully assembled and tested in our facility before shipping. You only need to install it on your injection molding machine and start production. Basic parameters are provided in the user manual. -
Q: What is the minimum order quantity (MOQ) for this mold?
A: As a standard custom mold, MOQ is 1 set. For quantity discounts, please inquire about multiple mold orders. -
Q: How long is the warranty period?
A: We offer a 12-month warranty from the date of shipment, covering defects in material and workmanship under normal use. The warranty does not cover damage caused by improper operation or lack of maintenance. -
Q: Can you modify the cavity number or add cavities?
A: Absolutely. We provide full OEM customization. The current 1*1 design can be adjusted to multi-cavity (e.g., 1x2, 2x2) based on your volume requirements. Additional engineering and manufacturing costs may apply. -
Q: What injection machine tonnage is recommended for this mold?
A: For a typical robot vacuum part produced from this mold, a 100-160 ton injection molding machine is suitable. The exact tonnage depends on part size and wall thickness. We provide clamping force recommendations with the mold. -
Q: How do I maintain the mold to achieve 300,000 shots?
A: Regular cleaning, proper anti-corrosion treatment, periodic lubrication of moving parts, and storing in a dehumidified environment are essential. We provide a detailed maintenance guide with each mold. -
Q: Do you offer mold repair or refurbishment services?
A: Yes, we offer after-sales repair, refurbishment, and spare parts supply. For older molds, we can re-harden or replace worn components to extend service life.
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