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Help CenterCustom PC+ABS Robot Vacuum Injection Mold, S136 Hardened Steel, 300K Shots, Cold Runner, Robotic Arm Collection
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – a dedicated manufacturer of high-quality injection molds since 2017. We specialize in delivering custom PC+ABS robot vacuum injection molds built with S136 hardened steel, cold runner system, and robotic arm collection for automated production. Our mold is engineered to achieve 300,000 shots with consistent precision, ensuring your robot vacuum components are produced efficiently and reliably. As a TS16969 certified manufacturer with a 1,000-3,000 square meter facility and over 50 skilled employees, we are your trusted partner in precision mold making.
★ Product Overview & Key Features
Our custom mold is designed specifically for PC+ABS material – a popular engineering plastic blend that offers excellent impact resistance, dimensional stability, and surface finish for robot vacuum housings. The mold itself is crafted from top-grade S136 hardened steel, which provides superior wear resistance, corrosion resistance, and high mirror polish ability. Combined with a cold runner system, this mold minimizes material waste and simplifies maintenance. The robotic arm collection interface ensures safe and efficient part removal, enabling fully automated cycles.
- High Longevity: Rated for 300,000 shots under normal production conditions, reducing mold replacement costs.
- Precision Engineering: Tight tolerances (
- Cold Runner Efficiency: Eliminates hot runner controller and reduces cycle time, suitable for high-volume runs.
- Automation Ready: Designed with standard robotic arm gripping points for easy integration with pick-and-place units.
- Customizable Cavity: Offered as single or multi-cavity according to your production volume requirements.
- Easy Cooling: Optimized cooling channel layout ensures uniform temperature distribution, minimizing warpage.
★ Technical Specifications
| Parameter | Value |
| Mold Steel | S136 (Hardened to HRC 48-52) |
| Mold Material | PC+ABS |
| Runner Type | Cold Runner (with sprue bushing) |
| Shots Life | 300,000 cycles (with proper maintenance) |
| Ejection System | Robotic arm collection (standard interface) |
| Cooling Method | Water cooling (custom channels) |
| Applications | Robot vacuum cleaner main body, lid, dust bin parts |
★ Advantages for Your Production
With our S136 steel mold, you benefit from extended mold life even when processing abrasive PC+ABS compounds. The cold runner design reduces material waste by up to 30% compared to cold runner with longer sprue – yet it keeps mold construction simple and cost-effective. Robotic arm integration makes your injection molding line fully automatic, lowering labor costs and increasing output consistency. Furthermore, our mold undergoes rigorous quality checks including trial runs before shipment. We provide a complete mold documentation (2D/3D, BOM) for easy maintenance.
★ Why Choose Changzhou Hongxinyutai?
As a company certified under TS16969 (valid for automotive quality management system), we adhere to strict manufacturing standards. Our factory covers 1,000-3,000 sqm with advanced CNC, EDM, and wire-cut machines. We have exported to over 10 countries including North America, Europe, and Southeast Asia. With a dedicated team of 51-100 professionals, we offer responsive communication and competitive lead times (typically 25-35 working days for custom molds). Our after-sales support includes one-year warranty against defects (excluding misuse) and technical assistance for mold commissioning.
Contact us today to discuss your robot vacuum injection mold requirements. We can tailor the cavity count, gate location, cooling layout, and robotic arm interface to match your specific injection molding machine (e.g., Yizumi, Haitian, Engel). Trust our experience – we have successfully delivered molds for leading appliance brands worldwide.
★ Frequently Asked Questions (FAQ)
Q1: Can I use this mold for other materials besides PC+ABS?
A: The mold is built specifically for PC+ABS. For other materials (e.g., PP, ABS, HIPS), please consult our engineers – modifications to steel, cooling, or runner may be required. We can advise if the current design is suitable.
Q2: What is the minimum order quantity (MOQ) for this custom mold?
A: Our MOQ is 1 set. Since it's a custom mold, we produce according to your specifications. Volume discounts apply for multiple molds or repeat orders.
Q3: How long does it take to manufacture the mold?
A: Typical lead time is 25-35 working days, depending on complexity and current workload. We provide a detailed schedule upon order confirmation.
Q4: What is the expected mold life? How to maintain it?
A: Rated for 300,000 shots under normal conditions. Regular cleaning, anti-rust treatment, and periodic re-polishing of cavities (every 50,000-80,000 shots) are recommended to maximize lifespan.
Q5: Do you provide test runs or sample parts?
A: Yes, we can conduct trial runs at our facility and ship up to 100 sample parts for your approval. Additional charges may apply for material and machine time.
Q6: What injection molding machine is compatible with this mold?
A: The mold can be adapted to most standard machines. We need your machine's platen size, tie-bar distance (H x V), and ejection stroke to design the mold base accordingly.
Q7: Is the robotic arm interface standard or custom?
A: We design the interface based on your robotic arm model (e.g., ABB, Kuka, Fanuc). Typically we use a standard clamping flange pattern, but we can customize the pick points and gripper cup locations.
Q8: What warranty do you offer on the mold?
A: We provide a one-year warranty (from date of receipt) covering manufacturing defects, excluding wear parts like ejector pins, springs, and wear plates. We also supply spare parts upon request.
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