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Help CenterCustom Injection Molding for Large Trays – 35x22”, PP/ABS/PE, Steel P20/718/S136, 2M Shots, IATF 16949, Automated Pick-and-Place, Jiangsu
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. — a dedicated manufacturer established in 2017 with a 1,000–3,000 sqm facility and a team of 51–100 skilled professionals. We specialize in custom injection molding for large trays measuring 35x22 inches, offering a versatile choice of materials (PP, ABS, PE) and premium mold steels (P20, 718, S136). Our automated pick-and-place system ensures consistent quality and efficiency, while our TS16969 certification reflects our commitment to automotive-grade precision.
This product is designed to meet the demands of high-volume production with a capacity of 2 million shots annually. Whether you need robust, reusable trays for logistics, automotive components, or industrial storage, our molding solution delivers exceptional durability, dimensional accuracy, and surface finish. Let us help you optimize your supply chain with a reliable, cost-effective tray that withstands repeated use.
Key Features & Technical Specifications
- Material Options: Polypropylene (PP) for light weight and chemical resistance; ABS for impact strength and surface quality; Polyethylene (PE) for flexibility and toughness. Custom blends available upon request.
- Mold Steel Selection: P20 (pre-hardened, good for general use), 718 (higher hardness, excellent polishability), S136 (stainless, corrosion-resistant). Choose based on your volume and surface requirements.
- Automated Pick-and-Place: Integrated robotic system reduces cycle time, minimizes human error, and ensures consistent part removal — ideal for 24/7 production.
- Large Tray Size: 35" x 22" (889 mm x 559 mm) with customizable depth, ribs, and mounting features. Maximum weight and thickness tailored to your application.
- High-Volume Capability: 2 million shots per year from dedicated tooling, backed by our 10+ injection molding machines ranging from 200T to 1600T.
- Quality Assurance: TS16969 certified process with in-process inspection, dimensional measurement, and defect tracking. First-article inspection reports provided.
| Parameter | Value |
|---|---|
| Tray Dimensions (L×W) | 35" × 22" (889 × 559 mm) |
| Material Options | PP, ABS, PE (or customer formulation) |
| Mold Steel Grades | P20, 718, S136 |
| Annual Shots | Up to 2,000,000 |
| Automation | Automated pick-and-place (robotic arm) |
| Certification | TS16969 |
| Shipment Port | Jiangsu, Shanghai, Shenzhen |
Why Choose Our Custom Injection Molding for Large Trays? Our in-house mold design and manufacturing team ensures fast turnaround and precise tooling for large parts. The automated pick-and-place system reduces handling damage and improves cycle consistency. With a 2-million-shot capacity, we can support high-volume projects without compromising quality. The TS16969 quality management system provides traceability and continuous improvement — a solid foundation for automotive and industrial applications.
Trust & Capability
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been serving clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East since 2017. Our 1,000–3,000 sqm factory houses modern injection molding machines and CNC equipment, supported by a skilled team of 51–100 employees. We have shipped millions of parts to satisfied customers in industries ranging from automotive to logistics. Each large tray is produced under strict process control and final inspection to ensure it meets your exact dimensional and performance specifications.
We invite you to collaborate with us on your next project. Whether you need a standard design or a fully customized tray with inserts, logos, or special textures, our engineers can provide a solution. Request a quote or sample mold trial — we promise competitive pricing, on-time delivery, and first-class support. Contact us today to start your custom injection molding journey!
Frequently Asked Questions
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What is the minimum order quantity (MOQ) for custom large trays?
MOQ depends on mold investment. Typically, we suggest an initial order of 5,000–10,000 pieces to justify tooling cost. We can discuss lower quantities for prototype runs. -
Can you use my existing mold for this tray size?
Yes, we can evaluate your existing mold. If it fits our machine sizes (up to 1600T clamping force) and is in good condition, we can run it. Otherwise, we design and build new molds. -
What lead time should I expect for mold making and first samples?
Typical mold manufacturing takes 30–45 days. First articles can be delivered within 5–7 days after mold trial. Production lead time after approval is 2–4 weeks. -
Do you offer assistance with part design for injection molding?
Absolutely. Our engineering team provides DFM (Design for Manufacturability) feedback to optimize wall thickness, draft angles, and gate locations for defect-free parts. -
What quality inspections are performed on the trays?
We perform dimensional checks, visual inspection, and functional testing (stackability, load capacity). CMM reports are available upon request. -
Can you produce trays with specific colors or additives (UV stabilizer, antistatic)?
Yes, we use masterbatch for coloring and can incorporate additives such as UV stabilizers, antistatic agents, or flame retardants as per your requirements. -
Is your factory certified for automotive production?
We hold TS16969 certification, which is an automotive quality management standard. If you require IATF 16949, we can explore the upgrade — please discuss with our sales team. -
How do you handle overseas shipping and customs?
We ship from Jiangsu, Shanghai, or Shenzhen ports. We handle export documentation (Bill of Lading, Certificate of Origin, etc.). For end-to-end logistics, we can recommend freight forwarders.
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