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Help CenterIATF 16949:2016 Certified OEM Large Plastic Tray Injection Molding – 1-Stop Design (UG/Solidworks) to Production
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As a dedicated manufacturer based in Changzhou, Jiangsu, Changzhou Hongxinyutai Precision Mold Co., Ltd. has been delivering high-quality injection molding solutions since 2017. Our IATF 16949:2016 Certified OEM Large Plastic Tray Injection Molding service offers a seamless 1-stop design-to-production workflow using advanced CAD software like UG/Solidworks. Whether you need large industrial trays or custom logistics pallets, we provide end-to-end support from concept through mold making and mass production, ensuring dimensional accuracy and durability.
Our factory spans 1,000–3,000 square meters and employs 51–100 skilled professionals. We specialize in large plastic tray injection molding with the capacity to produce parts up to 2000x1500 mm. By integrating IATF 16949:2016 quality standards, we guarantee consistent product quality and process control. This makes our trays ideal for automotive, warehousing, food processing, and heavy-duty industrial applications.
Key Features & Technical Specifications
- 1-Stop Service: From 3D design (UG/Solidworks) to mold development, sampling, and full-scale production – all under one roof.
- Large Parts Capability: Maximum part dimensions up to 2000×1500 mm with weight up to 15 kg, depending on material.
- Material Versatility: Compatible with PP, ABS, HDPE, PC, nylon, and custom blends (glass-filled, anti-static, UV-stable).
- Precision Molds: High-quality steel molds (P20, H13, S136) with hot runner systems for consistent filling and reduced cycle times.
- Quality Assurance: In-process inspection, CMM measurement, and dimensional reports included with every batch.
- Surface Finishing: Options include textured, smooth, matte, or glossy finish; secondary operations like drilling or insert molding available.
- Custom Packaging: Bulk packing, shrink wrap, or custom dunnage to protect trays during shipping.
| Parameter | Specification |
|---|---|
| Max Part Size (L×W) | 2000×1500 mm |
| Max Part Weight | 15 kg (material dependent) |
| Tonnage Range | 1,000 – 3,000 tons |
| Mold Life | 500,000 – 2,000,000 cycles (depending on steel grade) |
| Tolerance | ±0.1 mm (typical); tighter on request |
| Lead Time | Mold: 30–45 days; Production: 15–25 days after T0 approval |
| Quality System | IATF 16949:2016 |
Why Choose Our Large Plastic Tray Injection Molding Service?
Our integrated approach reduces project complexity – you deal with a single point of contact for design, mold manufacturing, and production. This eliminates communication gaps and accelerates time-to-market. With over 7 years of experience and a dedicated engineering team, we have delivered large trays for automotive logistics, agricultural crates, and industrial pallets to clients across North America, Europe, Asia, and Oceania.
We understand that large trays must withstand heavy loads, impact, and repeated handling. That’s why we use high-strength materials and optimized mold designs to ensure long service life. Our IATF 16949:2016 certification means our processes are audited for consistent quality – a requirement for automotive supply chains. We also offer free DFM (Design for Manufacturing) analysis to identify potential issues before cutting steel.
Trust & Reliability
Located in Changzhou, Jiangsu – a major manufacturing hub in China – our factory is well-positioned for efficient logistics via Jiangsu, Shanghai, and Shenzhen ports. We have shipped thousands of large plastic trays to 14+ global markets including Eastern Europe, Southeast Asia, Africa, and the Middle East. Our 51–100 employees are trained in lean manufacturing and continuous improvement.
We provide transparent communication at every stage: design review, mold progress, test shots, and production updates. Every shipment includes a certificate of conformance and dimensional inspection report. Our commitment to quality has earned us long-term partnerships with automotive tier-1 suppliers and industrial equipment manufacturers.
Ready to start your project? Contact us today with your part drawings or sample for a quick quote and DFM feedback. We are here to turn your large plastic tray concept into a reliable, production-ready solution.
Frequently Asked Questions
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Q: What is the maximum size of plastic trays you can produce?
A: Our injection molding machines allow us to produce trays up to 2000×1500 mm. For larger sizes, we can discuss alternative processes like compression molding. -
Q: Do you provide mold design and prototyping before full production?
A: Yes. Our 1-stop service includes 3D design using UG/Solidworks, DFM analysis, and sample molding (T0 samples) for approval before mass production. -
Q: What materials are recommended for heavy-duty industrial trays?
A: For high impact and load-bearing, we recommend HDPE or polypropylene (PP) with glass reinforcement. For flame-retardant or anti-static requirements, custom compounds can be formulated. -
Q: How do you ensure dimensional accuracy for large trays?
A: We use CMM (Coordinate Measuring Machine) inspection and jigs to check critical dimensions. Tolerances of ±0.1 mm are standard; tighter tolerances require additional mold adjustments. -
Q: Is your facility IATF 16949 certified? Can I get a copy of the certificate?
A: Yes, we are IATF 16949:2016 certified. The certificate is available upon request through our sales team. -
Q: What is the typical lead time for a new large tray mold?
A: Generally 30–45 days for mold fabrication, depending on complexity. Production lead time after T0 approval is 15–25 days. -
Q: Do you offer surface texturing or logo engraving on trays?
A: Yes. We can apply VDI or SPI surface finishes, and we can add brands, logos, or part numbers via engraving on the mold cavity. -
Q: What is your shipping policy for international orders?
A: We ship via FOB from Jiangsu, Shanghai, or Shenzhen ports. For smaller orders, we can also arrange air freight. All shipments are insured and tracked.
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